Re: Cutting panels

From	Don Y <this@isnotme.com>
Newsgroups	sci.electronics.design, comp.arch.embedded
Subject	Re: Cutting panels
Date	2013-07-22 19:00 -0700
Organization	Aioe.org NNTP Server
Message-ID	<ksko3u$d8o$1@speranza.aioe.org> (permalink)
References	<ksganq$383$1@speranza.aioe.org> <jMd*9S1Eu@news.chiark.greenend.org.uk>

Cross-posted to 2 groups.

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Hi Theo,

On 7/22/2013 10:33 AM, Theo Markettos wrote:
> In comp.arch.embedded Don Y <this@isnotme.com> wrote:
>> So, I'm exploring other fabrication options.  E.g., perhaps
>> replace the aluminum with lexan?  (though I'm not sure that
>> will be any easier to machine -- "hot knife"?)
>
> If plastic would do, try laser cut acrylic (=Perspex, is that the same as
> lexan?)  Then use clip-in patch sockets.  The main difficulty would be the
> robustness of the plastic, plus finding sockets designed for a thick (4mm?)
> panel rather than 1mm steel.

If you are "unconstrained" in the layout, then you could opt for
one that doesn't put as much stress on the panel material.  E.g.,
locate the "slots" *more* than an inch apart; add stiffeners to
the rear of the panel, etc.

Part of the current problem is trying to take advantage of
commodity equipment (e.g., existing patch panels) to reduce the
cost and fabrication time.  For example, damn near anyone
should be able to pick up a 24 or 96 port patch panel from
"someone" they know, locally, who is tossing one out (upgrading
to CAT6/Gb).

If you have to fabricate the entire panel from scratch, then it
gets to be a project in and of itself.  And, adds a lot to the
cost.  E.g., I suspect buying the 72 connectors "individually"
for *my* panel would set me back at least $100 (e.g., $1.25 each?).
Whereas you can get the assembled panel for free (or dirt cheap on
eBay, etc.)

> Tooling charges for a laser cutter should be minimal as there's almost no
> setup, just draw something in a vector graphics package and that should
> suffice.  Ask your laser cutting shop what's their preferred program.

What sort of money do they typically want -- if they are just
cutting a handfull of "long slots"?  (e.g., imagine drilling
all the mounting holes yourself)  I'd like to be able to describe
different approaches so folks can pick whichever fits their
patience/purse/persistence.

--don

Thread

Cutting panels Don Y <this@isnotme.com> - 2013-07-21 02:47 -0700
  Re: Cutting panels John Fields <jfields@austininstruments.com> - 2013-07-21 08:05 -0500
    Re: Cutting panels Roberto Waltman <usenet@rwaltman.com> - 2013-07-21 10:38 -0400
      Re: Cutting panels "Carl Ijames" <carl.ijames@nonono.verizon.net> - 2013-07-21 12:36 -0400
        Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 09:48 -0700
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 13:29 -0700
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 14:10 -0700
              Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:23 -0700
          Re: Cutting panels Grant Edwards <invalid@invalid.invalid> - 2013-07-21 21:04 +0000
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 15:07 -0700
              Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 16:35 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 17:11 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:27 -0700
                Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-23 21:50 -0500
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:24 -0700
                Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-24 09:09 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-24 16:02 -0700
          Re: Cutting panels hamilton <hamilton@nothere.com> - 2013-07-21 16:52 -0600
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 17:13 -0700
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 12:35 -0700
  Re: Cutting panels amdx <nojunk@knology.net> - 2013-07-21 09:54 -0500
    Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 09:32 -0700
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 13:36 -0700
        Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 14:04 -0700
    Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 13:14 -0700
      Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 13:26 -0700
        Re: Cutting panels [solved?] Joerg <invalid@invalid.invalid> - 2013-07-21 14:06 -0700
          Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 16:08 -0700
            Re: Cutting panels [solved?] Rich Webb <webb.ra@example.net> - 2013-07-21 19:42 -0400
              Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-23 21:45 -0700
            Re: Cutting panels [solved?] Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-22 07:51 +0000
            Re: Cutting panels [solved?] Charlie E. <edmondson@ieee.org> - 2013-07-23 05:57 -0700
              Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-23 14:46 -0700
                Re: Cutting panels [solved?] Don Lancaster <don@tinaja.com> - 2013-07-23 16:41 -0700
                Re: Cutting panels [solved?] Charlie E. <edmondson@ieee.org> - 2013-07-23 17:21 -0700
                Re: Cutting panels [solved?] Jasen Betts <jasen@xnet.co.nz> - 2013-07-24 09:26 +0000
                Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-25 12:11 -0700
                Re: Cutting panels [solved?] Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-25 16:04 -0400
                Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-25 13:03 -0700
          Re: Cutting panels [solved?] Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 13:40 +0000
            Re: Cutting panels [solved?] Joerg <invalid@invalid.invalid> - 2013-07-23 07:38 -0700
      Re: Cutting panels [solved?]/summary Don Y <this@isnotme.com> - 2013-07-29 15:18 -0700
  Re: Cutting panels andrews@sdf.lonestar.org - 2013-07-21 12:45 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 19:17 -0700
  Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-21 19:45 -0400
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 17:07 -0700
  Re: Cutting panels Peter Bennett <peterbb@somewhere.invalid> - 2013-07-21 16:57 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 20:58 -0700
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 21:02 -0700
      Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-22 09:20 -0700
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 12:15 -0700
          Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-22 16:17 -0700
            Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 18:52 -0700
              Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:00 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 15:13 -0700
              Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-23 07:09 -0700
                Re: Cutting panels Charlie E. <edmondson@ieee.org> - 2013-07-23 10:03 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:59 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 15:54 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-24 13:09 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-24 15:51 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-26 09:13 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 11:35 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 12:06 -0700
                Re: Cutting panels Jan Panteltje <panteltje@yahoo.com> - 2013-07-26 19:44 +0000
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 22:21 -0700
                Re: Cutting panels Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-27 08:12 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 13:42 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 18:50 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 22:49 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-27 00:53 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-27 10:16 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-26 23:52 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-27 17:36 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 09:22 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 12:31 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-28 13:48 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 14:20 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 16:35 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 17:39 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 19:38 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-29 11:15 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-29 16:30 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-29 17:38 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-29 21:45 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-30 12:20 -0700
  Re: Cutting panels Jeff Liebermann <jeffl@cruzio.com> - 2013-07-21 21:38 -0700
  Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-22 00:39 -0500
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 01:39 -0700
      Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-22 19:09 -0500
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 20:10 -0700
          Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:07 +0000
  Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-22 18:33 +0100
    Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-22 13:44 -0400
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 19:00 -0700
      Re: Cutting panels Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-23 10:09 +0000
      Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 11:45 +0100
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 13:46 +0100
          Re: Cutting panels 0bama <0B@nocontrast.org> - 2013-07-23 13:06 +0000
            Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 22:19 +0100
              Re: Cutting panels 0bama <0B@nocontrast.org> - 2013-07-24 08:05 +0000
        Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-23 10:07 -0400
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-25 01:26 -0700
    Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:18 +0000
      Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-23 11:38 -0400
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 22:32 +0100
          Re: Cutting panels Frank Miles <fpm@u.washington.edu> - 2013-07-23 21:37 +0000
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:16 -0700
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-24 10:37 +0100
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-25 01:27 -0700
  Re: Cutting panels Gonadicus <gonadicus@no_spam.com> - 2013-07-23 12:46 +0800
  Re: Cutting panels sms <scharf.steven@geemail.com> - 2013-07-23 04:58 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:13 -0700
  Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 13:25 +0000
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:42 -0700

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