Re: Cutting panels

From	Don Y <this@isnotme.com>
Newsgroups	sci.electronics.design, comp.arch.embedded
Subject	Re: Cutting panels
Date	2013-07-23 16:13 -0700
Organization	Aioe.org NNTP Server
Message-ID	<ksn2mr$it2$1@speranza.aioe.org> (permalink)
References	<ksganq$383$1@speranza.aioe.org> <kslqq1$gvh$1@dont-email.me>

Cross-posted to 2 groups.

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Hi Steven,

On 7/23/2013 4:58 AM, sms wrote:
>> Currently, I figure the easiest solution is to find a couple of
>> 4x24 panels and cut them each in "half" (more like 55/45%]
>> discarding the undersized "halves".
>
> Why can't you use each half and do two 3 x 12 from one 4 x 24?

The connectors are 0.625 wide.  So, 12 of them across are 7.5".
(some panels break this into (6+6) + (6+6) -- which means an extra
"gap" on each side).  And, another 12 on the "other side".
(i.e., 15 inches of connectors)

Panel is 19" wide (standard).  You need ~0.5 to 0.625 "ear" on each
side to fit between the "rails" of the rack.  So, you really have ~18
inches -- 15 of which are "spent" on connectors.

There is a 1" gap between the first group of 12 and the second
group of 12.  It is through this gap that your proposed "cut"
would pass.

Neglecting the fact that there are a couple of mounting screws
(standoffs/studs) in the exact center (which support the
inner "ends" of each span of 12 connectors), best case, you
would only have < 0.5" as a "mounting ear" for each "half"
of this bisected panel.

I.e., if the panel was expensive, you could "just barely" make
it fit, with this approach.

But, since its relatively easy to come by such panels, its easier
to just trash one half of each panel and leave yourself a nice
wide "ear" on each side.

> Definitely cutting down existing panels would yield the best results at
> the lowest price. Using a 14" metal cut off saw you could make a
> straight, fairly clean, cut and use linear grommets to cover the edges.

I think you could just draw file the edges to remove any sharp
burrs.

> You can buy a new 4 x 24 for $120 <http://www.amazon.com/dp/B0072JVTRK>
> and there are a lot of used ones for well under $100, i.e.
> <http://www.ebay.com/itm/Interlink-96-port-patch-panel-/300673790404#vi-content>.

If you set out with this as a goal, you can find one for free
with very little effort.

I started "accumulating discards" from friends, colleagues, auctions,
etc. and have a decent collection of different styles, sizes, etc.
E.g., I found it easiest to connect all the "field" wiring for the
*alarm* system to the alarm itself using more of the same sort of
connectors/termination.  It sure beats screwing hundreds of conductors
to terminal blocks/barrier strips!  :>  Especially when you want to
remove the unit for servicing!

--don

Thread

Cutting panels Don Y <this@isnotme.com> - 2013-07-21 02:47 -0700
  Re: Cutting panels John Fields <jfields@austininstruments.com> - 2013-07-21 08:05 -0500
    Re: Cutting panels Roberto Waltman <usenet@rwaltman.com> - 2013-07-21 10:38 -0400
      Re: Cutting panels "Carl Ijames" <carl.ijames@nonono.verizon.net> - 2013-07-21 12:36 -0400
        Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 09:48 -0700
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 13:29 -0700
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 14:10 -0700
              Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:23 -0700
          Re: Cutting panels Grant Edwards <invalid@invalid.invalid> - 2013-07-21 21:04 +0000
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 15:07 -0700
              Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 16:35 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 17:11 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:27 -0700
                Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-23 21:50 -0500
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:24 -0700
                Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-24 09:09 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-24 16:02 -0700
          Re: Cutting panels hamilton <hamilton@nothere.com> - 2013-07-21 16:52 -0600
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 17:13 -0700
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 12:35 -0700
  Re: Cutting panels amdx <nojunk@knology.net> - 2013-07-21 09:54 -0500
    Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 09:32 -0700
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 13:36 -0700
        Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 14:04 -0700
    Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 13:14 -0700
      Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 13:26 -0700
        Re: Cutting panels [solved?] Joerg <invalid@invalid.invalid> - 2013-07-21 14:06 -0700
          Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 16:08 -0700
            Re: Cutting panels [solved?] Rich Webb <webb.ra@example.net> - 2013-07-21 19:42 -0400
              Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-23 21:45 -0700
            Re: Cutting panels [solved?] Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-22 07:51 +0000
            Re: Cutting panels [solved?] Charlie E. <edmondson@ieee.org> - 2013-07-23 05:57 -0700
              Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-23 14:46 -0700
                Re: Cutting panels [solved?] Don Lancaster <don@tinaja.com> - 2013-07-23 16:41 -0700
                Re: Cutting panels [solved?] Charlie E. <edmondson@ieee.org> - 2013-07-23 17:21 -0700
                Re: Cutting panels [solved?] Jasen Betts <jasen@xnet.co.nz> - 2013-07-24 09:26 +0000
                Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-25 12:11 -0700
                Re: Cutting panels [solved?] Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-25 16:04 -0400
                Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-25 13:03 -0700
          Re: Cutting panels [solved?] Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 13:40 +0000
            Re: Cutting panels [solved?] Joerg <invalid@invalid.invalid> - 2013-07-23 07:38 -0700
      Re: Cutting panels [solved?]/summary Don Y <this@isnotme.com> - 2013-07-29 15:18 -0700
  Re: Cutting panels andrews@sdf.lonestar.org - 2013-07-21 12:45 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 19:17 -0700
  Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-21 19:45 -0400
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 17:07 -0700
  Re: Cutting panels Peter Bennett <peterbb@somewhere.invalid> - 2013-07-21 16:57 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 20:58 -0700
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 21:02 -0700
      Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-22 09:20 -0700
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 12:15 -0700
          Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-22 16:17 -0700
            Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 18:52 -0700
              Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:00 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 15:13 -0700
              Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-23 07:09 -0700
                Re: Cutting panels Charlie E. <edmondson@ieee.org> - 2013-07-23 10:03 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:59 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 15:54 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-24 13:09 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-24 15:51 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-26 09:13 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 11:35 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 12:06 -0700
                Re: Cutting panels Jan Panteltje <panteltje@yahoo.com> - 2013-07-26 19:44 +0000
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 22:21 -0700
                Re: Cutting panels Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-27 08:12 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 13:42 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 18:50 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 22:49 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-27 00:53 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-27 10:16 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-26 23:52 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-27 17:36 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 09:22 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 12:31 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-28 13:48 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 14:20 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 16:35 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 17:39 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 19:38 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-29 11:15 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-29 16:30 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-29 17:38 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-29 21:45 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-30 12:20 -0700
  Re: Cutting panels Jeff Liebermann <jeffl@cruzio.com> - 2013-07-21 21:38 -0700
  Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-22 00:39 -0500
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 01:39 -0700
      Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-22 19:09 -0500
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 20:10 -0700
          Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:07 +0000
  Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-22 18:33 +0100
    Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-22 13:44 -0400
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 19:00 -0700
      Re: Cutting panels Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-23 10:09 +0000
      Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 11:45 +0100
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 13:46 +0100
          Re: Cutting panels 0bama <0B@nocontrast.org> - 2013-07-23 13:06 +0000
            Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 22:19 +0100
              Re: Cutting panels 0bama <0B@nocontrast.org> - 2013-07-24 08:05 +0000
        Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-23 10:07 -0400
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-25 01:26 -0700
    Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:18 +0000
      Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-23 11:38 -0400
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 22:32 +0100
          Re: Cutting panels Frank Miles <fpm@u.washington.edu> - 2013-07-23 21:37 +0000
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:16 -0700
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-24 10:37 +0100
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-25 01:27 -0700
  Re: Cutting panels Gonadicus <gonadicus@no_spam.com> - 2013-07-23 12:46 +0800
  Re: Cutting panels sms <scharf.steven@geemail.com> - 2013-07-23 04:58 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:13 -0700
  Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 13:25 +0000
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:42 -0700

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