Re: Cutting panels

From	Joerg <invalid@invalid.invalid>
Newsgroups	sci.electronics.design, comp.arch.embedded
Subject	Re: Cutting panels
Date	2013-07-21 14:04 -0700
Organization	Consultant
Message-ID	<b530o3F5oclU1@mid.individual.net> (permalink)
References	<ksganq$383$1@speranza.aioe.org> <ksgsc7$v8n$1@dont-email.me> <b52gphF2bu3U1@mid.individual.net> <kshgnu$5nf$1@speranza.aioe.org>

Cross-posted to 2 groups.

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Don Y wrote:
> Hi Joerg,
> 
> On 7/21/2013 9:32 AM, Joerg wrote:
>> amdx wrote:
>>> On 7/21/2013 4:47 AM, Don Y wrote:
> 
>>>> My problem is cutting these long slots in some material
>>>> (e.g., aluminum) in a manner that doesn't look amateurish.
>>>> [I suspect these slots are punched in commercial offerings
>>>> so they are nice and square, etc.]
>>>>
>>>> You *know* aluminum with a file is going to look like
>>>> "aluminum with a file"  :< ...
>>
>> Not sure why you'd see filed edges in this case. If you mean the
>> outsides of a cut panel I do this:
> 
> No.  Outside is easy -- you can bring power tools to bear (belt
> sanders, etc.)  But, when cutting a long, thin slot/opening in the
> interior of the piece, your choices quickly get limited.  Esp if
> you want nice square corners, etc.
> 

Well, in my teenage days I did both inside and outside strictly by hand.
The only power tool I had, and only on occasion, was dad's electric
drill. But strictly no milling or routing with that because it would
have ruined the bearings. When I was 15 or so my parents gave me a new
Metabo drill but I didn't want to wreck its bearings either. I didn't
really have any other power tools until after my EE degree except for a
huge and rather dangerous home-brew grinder.

For the insides I glued sandpaper on a piece of plywood, made the
smoothing job quite easy.

>>>   I'm don't know what type of connector will go in the slot, but many
>>> have a small lip to cover minor flaws. ...
>>
>> IME they all have a lip. Else they'd fall out the back :-)
> 
> The ones I've seen are all *mounted* from the back.  See the
> images (URL) I posted in another reply.
> 

True, when they are on a PCB they do not cover the slots. But it ain't
so bad to get the slots done cleanly. A couple of years ago I did that
for an audio rack. Looked like it came that way from the manufacturer.

Back in Europe engineers had to go through part of the apprentice
program that journeymen go through. It teaches students precision filing
and all that. We were only allowed to use simple power tools such as the
drill press. And woe to him whose piece of workmanship was 0.005" off
somewhere. The master would make you start all over, from scratch.

-- 
Regards, Joerg

http://www.analogconsultants.com/

Thread

Cutting panels Don Y <this@isnotme.com> - 2013-07-21 02:47 -0700
  Re: Cutting panels John Fields <jfields@austininstruments.com> - 2013-07-21 08:05 -0500
    Re: Cutting panels Roberto Waltman <usenet@rwaltman.com> - 2013-07-21 10:38 -0400
      Re: Cutting panels "Carl Ijames" <carl.ijames@nonono.verizon.net> - 2013-07-21 12:36 -0400
        Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 09:48 -0700
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 13:29 -0700
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 14:10 -0700
              Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:23 -0700
          Re: Cutting panels Grant Edwards <invalid@invalid.invalid> - 2013-07-21 21:04 +0000
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 15:07 -0700
              Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 16:35 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 17:11 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:27 -0700
                Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-23 21:50 -0500
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:24 -0700
                Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-24 09:09 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-24 16:02 -0700
          Re: Cutting panels hamilton <hamilton@nothere.com> - 2013-07-21 16:52 -0600
            Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 17:13 -0700
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 12:35 -0700
  Re: Cutting panels amdx <nojunk@knology.net> - 2013-07-21 09:54 -0500
    Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 09:32 -0700
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 13:36 -0700
        Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-21 14:04 -0700
    Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 13:14 -0700
      Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 13:26 -0700
        Re: Cutting panels [solved?] Joerg <invalid@invalid.invalid> - 2013-07-21 14:06 -0700
          Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-21 16:08 -0700
            Re: Cutting panels [solved?] Rich Webb <webb.ra@example.net> - 2013-07-21 19:42 -0400
              Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-23 21:45 -0700
            Re: Cutting panels [solved?] Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-22 07:51 +0000
            Re: Cutting panels [solved?] Charlie E. <edmondson@ieee.org> - 2013-07-23 05:57 -0700
              Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-23 14:46 -0700
                Re: Cutting panels [solved?] Don Lancaster <don@tinaja.com> - 2013-07-23 16:41 -0700
                Re: Cutting panels [solved?] Charlie E. <edmondson@ieee.org> - 2013-07-23 17:21 -0700
                Re: Cutting panels [solved?] Jasen Betts <jasen@xnet.co.nz> - 2013-07-24 09:26 +0000
                Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-25 12:11 -0700
                Re: Cutting panels [solved?] Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-25 16:04 -0400
                Re: Cutting panels [solved?] Don Y <this@isnotme.com> - 2013-07-25 13:03 -0700
          Re: Cutting panels [solved?] Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 13:40 +0000
            Re: Cutting panels [solved?] Joerg <invalid@invalid.invalid> - 2013-07-23 07:38 -0700
      Re: Cutting panels [solved?]/summary Don Y <this@isnotme.com> - 2013-07-29 15:18 -0700
  Re: Cutting panels andrews@sdf.lonestar.org - 2013-07-21 12:45 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 19:17 -0700
  Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-21 19:45 -0400
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 17:07 -0700
  Re: Cutting panels Peter Bennett <peterbb@somewhere.invalid> - 2013-07-21 16:57 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 20:58 -0700
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-21 21:02 -0700
      Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-22 09:20 -0700
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 12:15 -0700
          Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-22 16:17 -0700
            Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 18:52 -0700
              Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:00 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 15:13 -0700
              Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-23 07:09 -0700
                Re: Cutting panels Charlie E. <edmondson@ieee.org> - 2013-07-23 10:03 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:59 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 15:54 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-24 13:09 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-24 15:51 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-26 09:13 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 11:35 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 12:06 -0700
                Re: Cutting panels Jan Panteltje <panteltje@yahoo.com> - 2013-07-26 19:44 +0000
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 22:21 -0700
                Re: Cutting panels Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-27 08:12 +0000
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 13:42 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-26 18:50 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-26 22:49 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-27 00:53 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-27 10:16 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-26 23:52 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-27 17:36 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 09:22 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 12:31 -0700
                Re: Cutting panels Paul Rubin <no.email@nospam.invalid> - 2013-07-28 13:48 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 14:20 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 16:35 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-28 17:39 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-28 19:38 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-29 11:15 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-29 16:30 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-29 17:38 -0700
                Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-29 21:45 -0700
                Re: Cutting panels Joerg <invalid@invalid.invalid> - 2013-07-30 12:20 -0700
  Re: Cutting panels Jeff Liebermann <jeffl@cruzio.com> - 2013-07-21 21:38 -0700
  Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-22 00:39 -0500
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 01:39 -0700
      Re: Cutting panels Robert Wessel <robertwessel2@yahoo.com> - 2013-07-22 19:09 -0500
        Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 20:10 -0700
          Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:07 +0000
  Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-22 18:33 +0100
    Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-22 13:44 -0400
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-22 19:00 -0700
      Re: Cutting panels Jan Panteltje <pNaonStpealmtje@yahoo.com> - 2013-07-23 10:09 +0000
      Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 11:45 +0100
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 13:46 +0100
          Re: Cutting panels 0bama <0B@nocontrast.org> - 2013-07-23 13:06 +0000
            Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 22:19 +0100
              Re: Cutting panels 0bama <0B@nocontrast.org> - 2013-07-24 08:05 +0000
        Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-23 10:07 -0400
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-25 01:26 -0700
    Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 14:18 +0000
      Re: Cutting panels Spehro Pefhany <speffSNIP@interlogDOTyou.knowwhat> - 2013-07-23 11:38 -0400
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-23 22:32 +0100
          Re: Cutting panels Frank Miles <fpm@u.washington.edu> - 2013-07-23 21:37 +0000
      Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:16 -0700
        Re: Cutting panels Theo Markettos <theom+news@chiark.greenend.org.uk> - 2013-07-24 10:37 +0100
          Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-25 01:27 -0700
  Re: Cutting panels Gonadicus <gonadicus@no_spam.com> - 2013-07-23 12:46 +0800
  Re: Cutting panels sms <scharf.steven@geemail.com> - 2013-07-23 04:58 -0700
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 16:13 -0700
  Re: Cutting panels Jasen Betts <jasen@xnet.co.nz> - 2013-07-23 13:25 +0000
    Re: Cutting panels Don Y <this@isnotme.com> - 2013-07-23 21:42 -0700

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