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Groups > sci.electronics.design > #460702 > unrolled thread

5 to 10kV rated gate transformers

Started byWinfield Hill <hill@rowland.harvard.edu>
First post2017-05-17 14:33 -0700
Last post2017-07-13 07:43 -0700
Articles 20 on this page of 80 — 19 participants

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Contents

  5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-05-17 14:33 -0700
    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-05-17 15:09 -0700
      Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-05-31 07:39 -0700
    Re: 5 to 10kV rated gate transformers "Tim Williams" <tiwill@seventransistorlabs.com> - 2017-05-18 01:21 -0500
      Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-05-31 07:30 -0700
    Re: 5 to 10kV rated gate transformers oldschool@tubes.com - 2017-05-18 08:34 -0400
      Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-05-18 10:07 -0700
        Re: 5 to 10kV rated gate transformers Klaus Kragelund <klauskvik@hotmail.com> - 2017-05-18 10:53 -0700
          Re: 5 to 10kV rated gate transformers speff <spehro@gmail.com> - 2017-05-18 12:59 -0700
          Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-05-31 22:03 +0200
            Re: 5 to 10kV rated gate transformers Lasse Langwadt Christensen <langwadt@fonz.dk> - 2017-05-31 13:22 -0700
              Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-05-31 23:04 +0200
                Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-05-31 15:57 -0700
                  Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 07:47 +0000
                    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-01 07:13 -0700
                      Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 14:28 +0000
                        Re: 5 to 10kV rated gate transformers Klaus Kragelund <klauskvik@hotmail.com> - 2017-06-01 07:42 -0700
                          Re: 5 to 10kV rated gate transformers Klaus Kragelund <klauskvik@hotmail.com> - 2017-06-01 07:43 -0700
                            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-01 08:47 -0700
                              Re: 5 to 10kV rated gate transformers klaus.kragelund@gmail.com - 2017-06-02 01:25 -0700
                                Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-02 07:59 -0700
                                  Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 09:21 -0700
                                    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-02 09:32 -0700
                                      Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 10:08 -0700
                                        Re: 5 to 10kV rated gate transformers Jim Thompson <To-Email-Use-The-Envelope-Icon@On-My-Web-Site.com> - 2017-06-02 10:21 -0700
                                          Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 10:46 -0700
                                            Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-02 17:54 +0000
                                        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 11:02 -0700
                                          Re: 5 to 10kV rated gate transformers Jim Thompson <To-Email-Use-The-Envelope-Icon@On-My-Web-Site.com> - 2017-06-02 11:05 -0700
                                          Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-02 18:16 +0000
                                          Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 11:32 -0700
                                            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 12:15 -0700
                                              Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 12:43 -0700
                                  Re: 5 to 10kV rated gate transformers klaus.kragelund@gmail.com - 2017-06-02 10:04 -0700
                                    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 10:54 -0700
                                      Re: 5 to 10kV rated gate transformers "Tim Williams" <tiwill@seventransistorlabs.com> - 2017-06-02 17:35 -0500
                                        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 15:56 -0700
                        Re: 5 to 10kV rated gate transformers upsidedown@downunder.com - 2017-06-01 17:44 +0300
                          Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 14:57 +0000
                          Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-01 08:05 -0700
                        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-01 08:45 -0700
                          Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 16:07 +0000
                            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 11:08 -0700
                              Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 11:37 -0700
                    Re: 5 to 10kV rated gate transformers Klaus Kragelund <klauskvik@hotmail.com> - 2017-06-01 07:33 -0700
                      Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 14:56 +0000
          Re: 5 to 10kV rated gate transformers upsidedown@downunder.com - 2017-06-01 12:08 +0300
            Re: 5 to 10kV rated gate transformers habib.bouaziz@gmail.com - 2017-06-01 04:12 -0700
            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-01 07:15 -0700
        Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-05-18 20:08 +0000
        Re: 5 to 10kV rated gate transformers upsidedown@downunder.com - 2017-05-19 00:03 +0300
        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-05-18 14:12 -0700
    Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-05-31 10:48 -0700
    Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-05-31 21:50 +0200
      Re: 5 to 10kV rated gate transformers Lasse Langwadt Christensen <langwadt@fonz.dk> - 2017-05-31 12:57 -0700
        Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-05-31 22:10 +0200
          Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-01 13:09 -0700
            Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-06-01 23:17 +0200
              Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-01 14:35 -0700
                Re: 5 to 10kV rated gate transformers habib.bouaziz@gmail.com - 2017-06-02 07:01 -0700
                  Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-02 08:44 -0700
                    Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 09:19 -0700
                      Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-02 11:18 -0700
                    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-02 09:28 -0700
                      Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 09:35 -0700
                        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 11:16 -0700
                          Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-02 14:02 -0700
                            Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 14:36 -0700
                            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 16:08 -0700
                    Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-02 16:46 +0000
                    Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-06-02 23:13 +0200
                      Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 14:39 -0700
                        Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-06-03 09:47 +0200
                          Re: 5 to 10kV rated gate transformers klaus.kragelund@gmail.com - 2017-06-03 04:28 -0700
                          Re: 5 to 10kV rated gate transformers Jasen Betts <jasen@xnet.co.nz> - 2017-06-07 20:03 +0000
                    Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-08 10:12 -0700
                      Re: 5 to 10kV rated gate transformers dagmargoodboat@yahoo.com - 2017-07-13 07:35 -0700
    Re: 5 to 10kV rated gate transformers Terry <respect__privacy@hotmail.com> - 2017-06-02 06:06 -0700
      Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 09:27 -0700
    Re: 5 to 10kV rated gate transformers bloggs.fredbloggs.fred@gmail.com - 2017-07-13 07:43 -0700

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#460702 — 5 to 10kV rated gate transformers

FromWinfield Hill <hill@rowland.harvard.edu>
Date2017-05-17 14:33 -0700
Subject5 to 10kV rated gate transformers
Message-ID<ofifji02a2d@drn.newsguy.com>
Suggestions for sources of gate transformers, rated for 5 to 10kV continuous DC.
Or actually, small 1:1 or 1:2 transformers to make simple dc-dc converters for
5kV gate-drive.

Will need 100 to 200 pieces, or more.  Parts test rated for 5kV for one second,
or even for 1 minute, are not acceptable.  Maybe parts rated for 15kV for one
minute would be good enough.  I can design and hand-wind transformers to meet
this spec, but sheesh, I don't want to wind 200 or more transformers!


-- 
 Thanks,
    - Win

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#460707

FromJohn Larkin <jjlarkin@highland_snip_technology.com>
Date2017-05-17 15:09 -0700
Message-ID<80iphc9t2c30udg3e27efpsspblp674pub@4ax.com>
In reply to#460702
On 17 May 2017 14:33:38 -0700, Winfield Hill
<hill@rowland.harvard.edu> wrote:

>Suggestions for sources of gate transformers, rated for 5 to 10kV continuous DC.
>Or actually, small 1:1 or 1:2 transformers to make simple dc-dc converters for
>5kV gate-drive.
>
>Will need 100 to 200 pieces, or more.  Parts test rated for 5kV for one second,
>or even for 1 minute, are not acceptable.  Maybe parts rated for 15kV for one
>minute would be good enough.  I can design and hand-wind transformers to meet
>this spec, but sheesh, I don't want to wind 200 or more transformers!

Digikey has cheap DC/DC converters in the 6 to 10 KV range. But they
are mostly tested for one minute. You can't expect a Digikey part to
be tested for a year.

You might make the transformer as a PC board thing. That is sort of
free.






-- 

John Larkin         Highland Technology, Inc
picosecond timing   precision measurement 

jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com

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#462432

FromWinfield Hill <hill@rowland.harvard.edu>
Date2017-05-31 07:39 -0700
Message-ID<ogmki4020oh@drn.newsguy.com>
In reply to#460707
John Larkin wrote...
>
> Winfield Hill wrote:
>
>> Suggestions small 1:1 or 1:2 transformers to make simple
>> dc-dc converters for 5kV gate-drive.
>
> Digikey has cheap DC/DC converters in the 6 to 10 KV range.
> But they are mostly tested for one minute. You can't expect
> a Digikey part to be tested for a year.

 I haven't seen any above the sometimes-seen 3750 volts.
 Examples?

 HV parts AC tested for the standard one minute have to
 be dramatically derated for continuous DC.  To account
 for the breakdown paths that develop over time. 

 Recom has 2012 whitepaper "isolated DC-DC Converters"
 with a derating table, they knock off up to 50%.


-- 
 Thanks,
    - Win

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#460756

From"Tim Williams" <tiwill@seventransistorlabs.com>
Date2017-05-18 01:21 -0500
Message-ID<ofjeat$mfm$1@dont-email.me>
In reply to#460702
FWIW, I've hi-potted one small common mode choke that failed at 15kV -- it 
jumped pin to pin, not over the bobbin separator fin.

Slow for gate drive, but maybe that's okay, I don't know. :)

Tim

-- 
Seven Transistor Labs, LLC
Electrical Engineering Consultation and Contract Design
Website: http://seventransistorlabs.com


"Winfield Hill" <hill@rowland.harvard.edu> wrote in message 
news:ofifji02a2d@drn.newsguy.com...
> Suggestions for sources of gate transformers, rated for 5 to 10kV 
> continuous DC.
> Or actually, small 1:1 or 1:2 transformers to make simple dc-dc converters 
> for
> 5kV gate-drive.
>
> Will need 100 to 200 pieces, or more.  Parts test rated for 5kV for one 
> second,
> or even for 1 minute, are not acceptable.  Maybe parts rated for 15kV for 
> one
> minute would be good enough.  I can design and hand-wind transformers to 
> meet
> this spec, but sheesh, I don't want to wind 200 or more transformers!
>
>
> -- 
> Thanks,
>    - Win 

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#462427

FromWinfield Hill <hill@rowland.harvard.edu>
Date2017-05-31 07:30 -0700
Message-ID<ogmk1n01vpe@drn.newsguy.com>
In reply to#460756
Tim Williams wrote...
>
> FWIW, I've hi-potted one small common mode choke that
> failed at 15kV -- it jumped pin to pin, not over the
> bobbin separator fin.
>
> Slow for gate drive, but maybe that's okay, I don't know. :)

 Yes, I had been evaluating CM chokes, which often have
 quite impressive insulating distances.  I settled on
 a Panasonic ELF-21C023A.  It has Lm = 1.7mH, Ll = 40uH
 and Rcoil = 0.08 ohms.  An 100kHz H-bridge running from
 24V, with 1N5819 Schottky bridge rectifier, makes a 24.5V
 output, into 5mA load, 23.6V at 25mA, according to SPICE,
 for +20,-4V SiC drive.  The magnetizing current (discharge
 and charge the bulk cap) is a modest 66mA p-p. 

 My next step, play with potting and a month-long 2x
 overvoltage test at 10kV.
 

> Winfield Hill wrote in message 
> news:ofifji02a2d@drn.newsguy.com...
>>
>> Suggestions for sources of gate transformers, rated for
>> 5 to 10kV continuous DC.  Or actually, small 1:1 or 1:2
>> transformers to make simple dc-dc converters for 5kV
>> gate-drive.


-- 
 Thanks,
    - Win

[toc] | [prev] | [next] | [standalone]


#460774

Fromoldschool@tubes.com
Date2017-05-18 08:34 -0400
Message-ID<dt4rhc5ltgoi4iquqo17n4oglfie50712u@4ax.com>
In reply to#460702
On 17 May 2017 14:33:38 -0700, Winfield Hill <hill@rowland.harvard.edu>
wrote:

>Suggestions for sources of gate transformers, rated for 5 to 10kV continuous DC.
>Or actually, small 1:1 or 1:2 transformers to make simple dc-dc converters for
>5kV gate-drive.
>
>Will need 100 to 200 pieces, or more.  Parts test rated for 5kV for one second,
>or even for 1 minute, are not acceptable.  Maybe parts rated for 15kV for one
>minute would be good enough.  I can design and hand-wind transformers to meet
>this spec, but sheesh, I don't want to wind 200 or more transformers!

You got my curiousity....

What is a gate transformer used for?  Those are some high voltages you
have there. Either you're powering some hefty transmitter tubes or
powering a neon sign. But it's probably some commercial device that I
never heard of.

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#460807

FromWinfield Hill <hill@rowland.harvard.edu>
Date2017-05-18 10:07 -0700
Message-ID<ofkkcr02q3h@drn.newsguy.com>
In reply to#460774
oldschool@tubes.com wrote...
>
> What is a gate transformer used for?  Those are some high
> voltages you have there. Either you're powering some hefty
> transmitter tubes or powering a neon sign.  But it's
> probably some commercial device that I never heard of.

 It's for an AC bidirectional 10 kV MOSFET on/off switch,
 with about 14 ohms of ON resistance, and low off leakage.
 Each switch uses seven stages of 1.7kV SiC MOSFETs, and
 we need 10 switches, that's 70 high-voltage gate drivers.


-- 
 Thanks,
    - Win

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#460814

FromKlaus Kragelund <klauskvik@hotmail.com>
Date2017-05-18 10:53 -0700
Message-ID<d3edce3e-d4a9-44fb-8c0e-ed0a6d11a449@googlegroups.com>
In reply to#460807
Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV

Cheers

Klaus 

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#460842

Fromspeff <spehro@gmail.com>
Date2017-05-18 12:59 -0700
Message-ID<6dfc3c2f-8ba2-43b2-986b-24f2ff3cfc3e@googlegroups.com>
In reply to#460814
On Thursday, 18 May 2017 13:54:04 UTC-4, Klaus Kragelund  wrote:
> Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
> 
> Cheers
> 
> Klaus

http://www.elnamagnetics.com/wp-content/uploads/library/Ferroxcube-Documents/Planar_E_Cores.pdf

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#462481

Fromhabib <h.bouazizviallet@free.fr>
Date2017-05-31 22:03 +0200
Message-ID<592f21af$0$3628$426a34cc@news.free.fr>
In reply to#460814
Le 18/05/2017 à 19:53, Klaus Kragelund a écrit :
> Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
> 
> Cheers
> 
> Klaus
> 
Klaus,

Are you sure PCB prepreg could sustain "10's of kV" ? I'm sure not ! My 
experience of that sort of things (10 or 15KV/AC 60 or 50Hz for 1 
minute) is very far from a standard ... very far from !!

Habib.

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#462485

FromLasse Langwadt Christensen <langwadt@fonz.dk>
Date2017-05-31 13:22 -0700
Message-ID<63cfa10b-cdfd-4d57-9e28-dea4db0873b9@googlegroups.com>
In reply to#462481
Den onsdag den 31. maj 2017 kl. 22.04.11 UTC+2 skrev habib:
> Le 18/05/2017 à 19:53, Klaus Kragelund a écrit :
> > Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
> > 
> > Cheers
> > 
> > Klaus
> > 
> Klaus,
> 
> Are you sure PCB prepreg could sustain "10's of kV" ? I'm sure not ! My 
> experience of that sort of things (10 or 15KV/AC 60 or 50Hz for 1 
> minute) is very far from a standard ... very far from !!
> 

http://www.magazines007.com/pdf/High-Voltage-PCDesign.pdf ?

haven't read it

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#462488

Fromhabib <h.bouazizviallet@free.fr>
Date2017-05-31 23:04 +0200
Message-ID<592f2fd5$0$15331$426a74cc@news.free.fr>
In reply to#462485
Le 31/05/2017 à 22:22, Lasse Langwadt Christensen a écrit :
> Den onsdag den 31. maj 2017 kl. 22.04.11 UTC+2 skrev habib:
>> Le 18/05/2017 à 19:53, Klaus Kragelund a écrit :
>>> Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
>>>
>>> Cheers
>>>
>>> Klaus
>>>
>> Klaus,
>>
>> Are you sure PCB prepreg could sustain "10's of kV" ? I'm sure not ! My
>> experience of that sort of things (10 or 15KV/AC 60 or 50Hz for 1
>> minute) is very far from a standard ... very far from !!
>>
> 
> http://www.magazines007.com/pdf/High-Voltage-PCDesign.pdf ?
> 
> haven't read it
Klaus,

No I have not read it yet, I will of course tomorrow morning at work. 
Mat be I'll learn something useful. Thx.

Habib.

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#462496

FromJohn Larkin <jjlarkin@highland_snip_technology.com>
Date2017-05-31 15:57 -0700
Message-ID<s9iuic999l0geju4m3fcbgtdcavkosj6cq@4ax.com>
In reply to#462488
On Wed, 31 May 2017 23:04:21 +0200, habib <h.bouazizviallet@free.fr>
wrote:

>Le 31/05/2017 à 22:22, Lasse Langwadt Christensen a écrit :
>> Den onsdag den 31. maj 2017 kl. 22.04.11 UTC+2 skrev habib:
>>> Le 18/05/2017 à 19:53, Klaus Kragelund a écrit :
>>>> Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
>>>>
>>>> Cheers
>>>>
>>>> Klaus
>>>>
>>> Klaus,
>>>
>>> Are you sure PCB prepreg could sustain "10's of kV" ? I'm sure not ! My
>>> experience of that sort of things (10 or 15KV/AC 60 or 50Hz for 1
>>> minute) is very far from a standard ... very far from !!
>>>
>> 
>> http://www.magazines007.com/pdf/High-Voltage-PCDesign.pdf ?
>> 
>> haven't read it
>Klaus,
>
>No I have not read it yet, I will of course tomorrow morning at work. 
>Mat be I'll learn something useful. Thx.
>
>Habib.

He says that 800 v/mil is a typical spec for FR4, and 300 v/mil is
conservative for long-term use. That would be 300*62 = 18.6 KV
side-to-side on a standard 62 mil board.

Sounds good to me, a free transformer, no winding required.

 
-- 

John Larkin         Highland Technology, Inc
picosecond timing   precision measurement 

jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com

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#462538

FromJan Panteltje <pNa0nStpealmtje@yahoo.com>
Date2017-06-01 07:47 +0000
Message-ID<ogogqp$1fob$1@gioia.aioe.org>
In reply to#462496
On a sunny day (Wed, 31 May 2017 15:57:39 -0700) it happened John Larkin
<jjlarkin@highland_snip_technology.com> wrote in
<s9iuic999l0geju4m3fcbgtdcavkosj6cq@4ax.com>:

>On Wed, 31 May 2017 23:04:21 +0200, habib <h.bouazizviallet@free.fr>
>wrote:
>
>>Le 31/05/2017 à 22:22, Lasse Langwadt Christensen a écrit :
>>> Den onsdag den 31. maj 2017 kl. 22.04.11 UTC+2 skrev habib:
>>>> Le 18/05/2017 à 19:53, Klaus Kragelund a écrit :
>>>>> Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
>>>>>
>>>>> Cheers
>>>>>
>>>>> Klaus
>>>>>
>>>> Klaus,
>>>>
>>>> Are you sure PCB prepreg could sustain "10's of kV" ? I'm sure not ! My
>>>> experience of that sort of things (10 or 15KV/AC 60 or 50Hz for 1
>>>> minute) is very far from a standard ... very far from !!
>>>>
>>> 
>>> http://www.magazines007.com/pdf/High-Voltage-PCDesign.pdf ?
>>> 
>>> haven't read it
>>Klaus,
>>
>>No I have not read it yet, I will of course tomorrow morning at work. 
>>Mat be I'll learn something useful. Thx.
>>
>>Habib.
>
>He says that 800 v/mil is a typical spec for FR4, and 300 v/mil is
>conservative for long-term use. That would be 300*62 = 18.6 KV
>side-to-side on a standard 62 mil board.
>
>Sounds good to me, a free transformer, no winding required.

Surface size depends on number of turns, current, frequency,
do you need some core material?, board surface outside needs some cover
(moisture in air high relative humidity) else it is just a big capacitor to air,
would not trust it at 18 kV for a microsecond.
You would need to cover it with several mm of some isolating stuff,
not just 'solder screen'.
Yes I have read that paper, not much new we did not know.

Go optical.

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#462552

FromJohn Larkin <jjlarkin@highlandtechnology.com>
Date2017-06-01 07:13 -0700
Message-ID<v180jc9cjq7vv5s5bhg3lieqpsnkvdt7m6@4ax.com>
In reply to#462538
On Thu, 01 Jun 2017 07:47:37 GMT, Jan Panteltje
<pNa0nStpealmtje@yahoo.com> wrote:

>On a sunny day (Wed, 31 May 2017 15:57:39 -0700) it happened John Larkin
><jjlarkin@highland_snip_technology.com> wrote in
><s9iuic999l0geju4m3fcbgtdcavkosj6cq@4ax.com>:
>
>>On Wed, 31 May 2017 23:04:21 +0200, habib <h.bouazizviallet@free.fr>
>>wrote:
>>
>>>Le 31/05/2017 à 22:22, Lasse Langwadt Christensen a écrit :
>>>> Den onsdag den 31. maj 2017 kl. 22.04.11 UTC+2 skrev habib:
>>>>> Le 18/05/2017 à 19:53, Klaus Kragelund a écrit :
>>>>>> Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
>>>>>>
>>>>>> Cheers
>>>>>>
>>>>>> Klaus
>>>>>>
>>>>> Klaus,
>>>>>
>>>>> Are you sure PCB prepreg could sustain "10's of kV" ? I'm sure not ! My
>>>>> experience of that sort of things (10 or 15KV/AC 60 or 50Hz for 1
>>>>> minute) is very far from a standard ... very far from !!
>>>>>
>>>> 
>>>> http://www.magazines007.com/pdf/High-Voltage-PCDesign.pdf ?
>>>> 
>>>> haven't read it
>>>Klaus,
>>>
>>>No I have not read it yet, I will of course tomorrow morning at work. 
>>>Mat be I'll learn something useful. Thx.
>>>
>>>Habib.
>>
>>He says that 800 v/mil is a typical spec for FR4, and 300 v/mil is
>>conservative for long-term use. That would be 300*62 = 18.6 KV
>>side-to-side on a standard 62 mil board.
>>
>>Sounds good to me, a free transformer, no winding required.
>
>Surface size depends on number of turns, current, frequency,
>do you need some core material?, board surface outside needs some cover
>(moisture in air high relative humidity) else it is just a big capacitor to air,
>would not trust it at 18 kV for a microsecond.
>You would need to cover it with several mm of some isolating stuff,
>not just 'solder screen'.
>Yes I have read that paper, not much new we did not know.
>
>Go optical.
>

I assume that Win needs to couple the gate drive power as well as the
signal. Optical is fine for signal, but an expensive way to couple
much power.

Anything that's 10KV can pick up dust and make corona, PCB or
whatever. 

I think one could transfer ballpark one watt through a PCB in roughly
a square inch without a core. That's a guess.




-- 

John Larkin         Highland Technology, Inc

lunatic fringe electronics 

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#462557

FromJan Panteltje <pNa0nStpealmtje@yahoo.com>
Date2017-06-01 14:28 +0000
Message-ID<ogp8ah$o9s$1@gioia.aioe.org>
In reply to#462552
On a sunny day (Thu, 01 Jun 2017 07:13:56 -0700) it happened John Larkin
<jjlarkin@highlandtechnology.com> wrote in
<v180jc9cjq7vv5s5bhg3lieqpsnkvdt7m6@4ax.com>:

>I assume that Win needs to couple the gate drive power as well as the
>signal. Optical is fine for signal, but an expensive way to couple
>much power.

True, like I said, big Edison style bulb, small solar cells.


>Anything that's 10KV can pick up dust and make corona, PCB or
>whatever. 
>
>I think one could transfer ballpark one watt through a PCB in roughly
>a square inch without a core. That's a guess.

Oh much more,
100 W should be no problem, use a planar coil for the top one that works even better,
like this:
 http://panteltje.com/pub/inductive_coupling_real_power_300Vpp_IMG_6092.JPG

Your traces need to be thick enough and the coil area large enough, that is all.

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#462562

FromKlaus Kragelund <klauskvik@hotmail.com>
Date2017-06-01 07:42 -0700
Message-ID<3b217d67-ff72-48ed-9b06-c5e7ce6780ca@googlegroups.com>
In reply to#462557
On Thursday, June 1, 2017 at 4:28:38 PM UTC+2, Jan Panteltje wrote:
> On a sunny day (Thu, 01 Jun 2017 07:13:56 -0700) it happened John Larkin
> <jjlarkin@highlandtechnology.com> wrote in
> <v180jc9cjq7vv5s5bhg3lieqpsnkvdt7m6@4ax.com>:
> 
> >I assume that Win needs to couple the gate drive power as well as the
> >signal. Optical is fine for signal, but an expensive way to couple
> >much power.
> 
> True, like I said, big Edison style bulb, small solar cells.
> 
> 
> >Anything that's 10KV can pick up dust and make corona, PCB or
> >whatever. 
> >
> >I think one could transfer ballpark one watt through a PCB in roughly
> >a square inch without a core. That's a guess.
> 
> Oh much more,
> 100 W should be no problem, use a planar coil for the top one that works even better,
> like this:
>  http://panteltje.com/pub/inductive_coupling_real_power_300Vpp_IMG_6092.JPG
> 
> Your traces need to be thick enough and the coil area large enough, that is all.

I have seen a coreless spiral PCB transformer rated at 50W. But, it's kind off big (about 40mm diameter). Operation at 8MHz

Cheers

Klaus

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#462563

FromKlaus Kragelund <klauskvik@hotmail.com>
Date2017-06-01 07:43 -0700
Message-ID<63ec444f-08fd-4bfb-b78e-40905140ca4a@googlegroups.com>
In reply to#462562
On Thursday, June 1, 2017 at 4:42:53 PM UTC+2, Klaus Kragelund wrote:
> On Thursday, June 1, 2017 at 4:28:38 PM UTC+2, Jan Panteltje wrote:
> > On a sunny day (Thu, 01 Jun 2017 07:13:56 -0700) it happened John Larkin
> > <jjlarkin@highlandtechnology.com> wrote in
> > <v180jc9cjq7vv5s5bhg3lieqpsnkvdt7m6@4ax.com>:
> > 
> > >I assume that Win needs to couple the gate drive power as well as the
> > >signal. Optical is fine for signal, but an expensive way to couple
> > >much power.
> > 
> > True, like I said, big Edison style bulb, small solar cells.
> > 
> > 
> > >Anything that's 10KV can pick up dust and make corona, PCB or
> > >whatever. 
> > >
> > >I think one could transfer ballpark one watt through a PCB in roughly
> > >a square inch without a core. That's a guess.
> > 
> > Oh much more,
> > 100 W should be no problem, use a planar coil for the top one that works even better,
> > like this:
> >  http://panteltje.com/pub/inductive_coupling_real_power_300Vpp_IMG_6092.JPG
> > 
> > Your traces need to be thick enough and the coil area large enough, that is all.
> 
> I have seen a coreless spiral PCB transformer rated at 50W. But, it's kind off big (about 40mm diameter). Operation at 8MHz
> 
> Cheers
> 
> Klaus

One example:

http://waset.org/publications/5540/coreless-printed-circuit-board-pcb-stepdown-transformers-for-dc-dc-converter-applications

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#462577

FromJohn Larkin <jjlarkin@highlandtechnology.com>
Date2017-06-01 08:47 -0700
Message-ID<vld0jclm0t6m1ikmgqu3r6rff2s6m626di@4ax.com>
In reply to#462563
On Thu, 1 Jun 2017 07:43:14 -0700 (PDT), Klaus Kragelund
<klauskvik@hotmail.com> wrote:

>On Thursday, June 1, 2017 at 4:42:53 PM UTC+2, Klaus Kragelund wrote:
>> On Thursday, June 1, 2017 at 4:28:38 PM UTC+2, Jan Panteltje wrote:
>> > On a sunny day (Thu, 01 Jun 2017 07:13:56 -0700) it happened John Larkin
>> > <jjlarkin@highlandtechnology.com> wrote in
>> > <v180jc9cjq7vv5s5bhg3lieqpsnkvdt7m6@4ax.com>:
>> > 
>> > >I assume that Win needs to couple the gate drive power as well as the
>> > >signal. Optical is fine for signal, but an expensive way to couple
>> > >much power.
>> > 
>> > True, like I said, big Edison style bulb, small solar cells.
>> > 
>> > 
>> > >Anything that's 10KV can pick up dust and make corona, PCB or
>> > >whatever. 
>> > >
>> > >I think one could transfer ballpark one watt through a PCB in roughly
>> > >a square inch without a core. That's a guess.
>> > 
>> > Oh much more,
>> > 100 W should be no problem, use a planar coil for the top one that works even better,
>> > like this:
>> >  http://panteltje.com/pub/inductive_coupling_real_power_300Vpp_IMG_6092.JPG
>> > 
>> > Your traces need to be thick enough and the coil area large enough, that is all.
>> 
>> I have seen a coreless spiral PCB transformer rated at 50W. But, it's kind off big (about 40mm diameter). Operation at 8MHz
>> 
>> Cheers
>> 
>> Klaus
>
>One example:
>
>http://waset.org/publications/5540/coreless-printed-circuit-board-pcb-stepdown-transformers-for-dc-dc-converter-applications

The vias are tricky in a high-voltage application, getting the winding
ends out. A wire jumper, or some long surface-mount equivalent, would
help. Like, a really long zero-ohm jumper.


-- 

John Larkin         Highland Technology, Inc

lunatic fringe electronics 

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#462663

Fromklaus.kragelund@gmail.com
Date2017-06-02 01:25 -0700
Message-ID<5727e1f9-f451-465f-922f-17d43c30427a@googlegroups.com>
In reply to#462577
On Thursday, 1 June 2017 17:48:03 UTC+2, John Larkin  wrote:
> On Thu, 1 Jun 2017 07:43:14 -0700 (PDT), Klaus Kragelund
> <klauskvik@hotmail.com> wrote:
> 
> >On Thursday, June 1, 2017 at 4:42:53 PM UTC+2, Klaus Kragelund wrote:
> >> On Thursday, June 1, 2017 at 4:28:38 PM UTC+2, Jan Panteltje wrote:
> >> > On a sunny day (Thu, 01 Jun 2017 07:13:56 -0700) it happened John Larkin
> >> > <jjlarkin@highlandtechnology.com> wrote in
> >> > <v180jc9cjq7vv5s5bhg3lieqpsnkvdt7m6@4ax.com>:
> >> > 
> >> > >I assume that Win needs to couple the gate drive power as well as the
> >> > >signal. Optical is fine for signal, but an expensive way to couple
> >> > >much power.
> >> > 
> >> > True, like I said, big Edison style bulb, small solar cells.
> >> > 
> >> > 
> >> > >Anything that's 10KV can pick up dust and make corona, PCB or
> >> > >whatever. 
> >> > >
> >> > >I think one could transfer ballpark one watt through a PCB in roughly
> >> > >a square inch without a core. That's a guess.
> >> > 
> >> > Oh much more,
> >> > 100 W should be no problem, use a planar coil for the top one that works even better,
> >> > like this:
> >> >  http://panteltje.com/pub/inductive_coupling_real_power_300Vpp_IMG_6092.JPG
> >> > 
> >> > Your traces need to be thick enough and the coil area large enough, that is all.
> >> 
> >> I have seen a coreless spiral PCB transformer rated at 50W. But, it's kind off big (about 40mm diameter). Operation at 8MHz
> >> 
> >> Cheers
> >> 
> >> Klaus
> >
> >One example:
> >
> >http://waset.org/publications/5540/coreless-printed-circuit-board-pcb-stepdown-transformers-for-dc-dc-converter-applications
> 
> The vias are tricky in a high-voltage application, getting the winding
> ends out. A wire jumper, or some long surface-mount equivalent, would
> help. Like, a really long zero-ohm jumper.
> 
Ever heard of burried vias?

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