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Re: Soldered connections.

From "Carlos E.R." <robin_listas@es.invalid>
Newsgroups comp.os.linux.misc, alt.comp.os.windows-11
Subject Re: Soldered connections.
Date 2025-09-01 13:34 +0200
Message-ID <avcgolxh1o.ln2@Telcontar.valinor> (permalink)
References (21 earlier) <f5icnUXbt_1ufTL1nZ2dnZfqn_qdnZ2d@giganews.com> <f6r5olx0lg.ln2@Telcontar.valinor> <6P6cndY_yqfjxS31nZ2dnZfqn_SdnZ2d@giganews.com> <ca7golx666.ln2@Telcontar.valinor> <TOadnak8Xr4h6Cj1nZ2dnZfqn_idnZ2d@giganews.com>

Cross-posted to 2 groups.

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On 2025-09-01 12:30, c186282 wrote:
> On 9/1/25 5:58 AM, Carlos E.R. wrote:
>> On 2025-08-28 21:27, Carlos E.R. wrote:
>>> On 2025-08-28 15:24, c186282 wrote:
>>>> On 8/28/25 7:29 AM, Carlos E.R. wrote:
>>>>> On 2025-08-28 06:53, c186282 wrote:
>>>>>> On 8/27/25 8:40 AM, Daniel70 wrote:
>>>>>>> On 27/08/2025 9:06 pm, Graham J wrote:
>>>>>>>> Paul wrote:
>>>>>>>>
>>>>>>>> [snip useful figures]
>>>
>>> ...
>>>
>>>>>>    120v requires slightly larger wires. You WANT 12ga but
>>>>>>    beware cheap-ass contractors who try to sneak in 14ga
>>>>>>    to save a few bucks. On the plus, 120v is less dangerous
>>>>>>    than 240v.
>>>>>
>>>>> Except fire-wise :-)
>>>>
>>>>
>>>>    Only if you let the contractor fudge it :-)
>>>>
>>>>    If building a brand new house now I'd insist
>>>>    on 10ga for 20a breakers - a fair safety margin.
>>>>    Very worth the slight extra expense.
>>>>
>>>>    A guy I know CAUGHT the contractor putting 14ga
>>>>    on 20a circuits - made him tear it all out and
>>>>    do-over. NEVER count on 'inspectors' - they
>>>>    don't WANT to see anything and some get brown
>>>>    envelopes full of cash too.
>>>
>>> Good.
>>>
>>> On most places, I guess the connections are not soldered, and rust is 
>>> a possibility. Then there are sockets and switches. They can heat up 
>>> after some years.
>>>
>>>
>>>>
>>>>    My existing house is OLD - early '50s. Most of
>>>>    the original wiring was twist+SOLDER splices
>>>>    and industrial Romex and most is also in metal
>>>>    conduit. Don't know HOW they did solder in the
>>>>    old days - giant iron, pot ? DOES bar oxygen and
>>>>    corrosion though. The builder built it for HIMSELF
>>>>    and did live there for a few years.
>>>
>>> I re-wired part of my house, cables are soldered except at some 
>>> points when they go into some device.
>>
>> And now I have learned that soldered connections are prohibited by the 
>> code in most of the EU. It is considered dangerous.
>>
>> For an explanation, I had to ask chatgpt. I asked again (the original 
>> answer is gone from my browser), the answer is slightly different:
>>
>>
>> Q: Could you explain why the electric code in the EU prohibits 
>> soldered connections? English, please.
>>
>> Yes, absolutely. In the **EU**, soldered connections are **not 
>> completely prohibited**, but their use is **restricted or 
>> discouraged** in **certain permanent wiring installations**, 
>> especially in fixed electrical systems like household or commercial 
>> building wiring.
>>
>> Here’s **why**:
>>
>> ---
>>
>> ### 🔧 **Soldered Connections Can Be Mechanically Weak**
>>
>> * **Solder alone doesn't provide strong mechanical strength.**
>>    If a wire is only soldered (without a mechanical connector like a 
>> terminal block or screw clamp), the connection can **break or loosen** 
>> under stress, vibration, or heat cycles.
>>
>> * **Solder can deform over time.**
>>    It softens at relatively low temperatures. If the connection heats 
>> up (even slightly under normal use), the solder may **creep** or 
>> **change shape**, causing a loose or unreliable connection.
>>
>> ---
>>
>> ### 🔥 **Fire Safety & Overheating Risks**
>>
>> * A **loose connection** increases electrical resistance, which can 
>> generate heat.
>> * Over time, this can cause **overheating**, **insulation damage**, or 
>> even **fire**.
>> * Because soldered joints are more likely to loosen, they are 
>> **considered less safe** in fixed installations where ongoing 
>> maintenance isn’t practical.
>>
>> ---
>>
>> ### 📘 **EU Wiring Standards – Specifically EN 60364 / IEC 60364**
>>
>> * These are the European and international standards for electrical 
>> installations.
>> * They require that connections be **"durable, mechanically secure, 
>> and protected against stress."**
>> * **Screw terminals, spring clamps, crimp connectors,** and other 
>> mechanical fasteners are **approved methods** because they ensure 
>> strong, reliable connections.
>>
>> ---
>>
>> ### ✔️ OK in Electronics, Not in Fixed Wiring
>>
>> * **Soldering is perfectly fine** and standard in **circuit boards**, 
>> electronics, and small appliances.
>> * But in **fixed electrical wiring** (e.g. behind your walls), 
>> **soldering is discouraged or banned** as the sole method of connection.
>>
>> ---
>>
>> ### ✅ Bottom Line:
>>
>>  > The EU restricts soldered connections in permanent wiring **because 
>> they are not mechanically reliable on their own**. Safe connections 
>> must be both **electrically sound** and **mechanically strong**, which 
>> solder alone doesn’t guarantee.
>>
>> Let me know if you'd like references from the standards or help with 
>> specific national codes like the UK’s BS 7671 (IET Wiring Regulations).
> 
> 
>    Ok ... first, you're not supposed to rely on the solder
>    for mechanical strength - hence the TWIST+solder dictum.

Indeed.

> 
>    And THEN you put a twistie over it all ... and a little
>    tape wrap ain't bad either in case the plastic twistie
>    ever cracks.
> 
>    Second, skip the marginal wiring - solder may add a
>    zillionth of an ohm. On the PLUS though it excludes
>    oxygen and corrosives that WILL, later, cause bad
>    connections and fatal overheating.

I believe well done soldered joints reduce the resistance.

> 
>    Fuses/breakers will NOT see those overheating connections.
> 
>    Sorry, don't know what "truths" UK regulators were
>    using here - maybe WORST POSSIBLE construction cases ?


-- 
Cheers, Carlos.

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Thread

Re: Pickup trucks for city boys c186282 <c186282@nnada.net> - 2025-08-28 00:53 -0400
  Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-28 13:29 +0200
    Re: Pickup trucks for city boys c186282 <c186282@nnada.net> - 2025-08-28 09:24 -0400
      Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-28 18:30 +0000
      Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-28 21:27 +0200
        Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-28 23:13 +0000
          Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-29 15:06 +0200
            Re: Pickup trucks for city boys The Natural Philosopher <tnp@invalid.invalid> - 2025-08-29 19:01 +0100
            Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-29 18:09 +0000
              Re: Pickup trucks for city boys The Natural Philosopher <tnp@invalid.invalid> - 2025-08-29 19:51 +0100
              Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-29 22:08 +0200
          Re: Pickup trucks for city boys c186282 <c186282@nnada.net> - 2025-08-29 10:16 -0400
        Re: Pickup trucks for city boys c186282 <c186282@nnada.net> - 2025-08-29 03:13 -0400
          Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-29 15:16 +0200
            Re: Pickup trucks for city boys c186282 <c186282@nnada.net> - 2025-08-29 10:46 -0400
              Re: Pickup trucks for city boys The Natural Philosopher <tnp@invalid.invalid> - 2025-08-29 19:14 +0100
              Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-29 22:15 +0200
            Re: Pickup trucks for city boys The Natural Philosopher <tnp@invalid.invalid> - 2025-08-29 19:04 +0100
      Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-01 11:58 +0200
        Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-01 06:30 -0400
          Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-01 12:18 +0100
            Re: Soldered connections. rbowman <bowman@montana.com> - 2025-09-01 19:43 +0000
          Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-01 13:34 +0200
            Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-01 12:43 +0100
              Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-01 14:13 +0200
              Re: Soldered connections. Charlie Gibbs <cgibbs@kltpzyxm.invalid> - 2025-09-02 21:22 +0000
                Halogen lamps. [Was: Soldered connections.] "Carlos E.R." <robin_listas@es.invalid> - 2025-09-03 00:36 +0200
                Re: Halogen lamps. [Was: Soldered connections.] Peter Johnson <peter@parksidewood.nospam> - 2025-09-03 15:03 +0100
                Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-03 02:03 -0400
                Re: Soldered connections. rbowman <bowman@montana.com> - 2025-09-03 08:19 +0000
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-03 13:45 +0200
                Re: Soldered connections. Charlie Gibbs <cgibbs@kltpzyxm.invalid> - 2025-09-04 03:28 +0000
            Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-01 08:00 -0400
              Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-01 14:16 +0200
            Re: Soldered connections. Lars Poulsen <lars@cleo.beagle-ears.com> - 2025-09-01 19:28 +0000
              Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-01 21:49 +0200
        Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-01 11:38 +0100
          Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-01 13:41 +0200
            Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-01 13:32 +0100
            Re: Soldered connections. Nuno Silva <nunojsilva@invalid.invalid> - 2025-09-02 11:15 +0100
              Storey "Carlos E.R." <robin_listas@es.invalid> - 2025-09-02 12:28 +0200
              Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-02 21:59 +1000
                Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-02 14:52 +0100
                Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-03 00:45 -0400
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 21:17 +1000
                Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-03 12:31 +0100
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-03 13:46 +0200
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 22:03 +1000
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-03 14:27 +0200
                Re: Soldered connections. Bobbie Sellers <bliss-sf4ever@dslextreme.com> - 2025-09-03 08:19 -0700
                Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-03 07:58 -0400
                Re: Soldered connections. Bobbie Sellers <bliss-sf4ever@dslextreme.com> - 2025-09-03 08:03 -0700
                Re: Soldered connections. Graham J <nobody@nowhere.co.uk> - 2025-09-02 15:24 +0100
                Re: Soldered connections. Nuno Silva <nunojsilva@invalid.invalid> - 2025-09-02 17:30 +0100
                Re: Soldered connections. Don_from_AZ <djatechNOSPAM@comcast.net.invalid> - 2025-09-02 09:39 -0700
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-02 20:03 +0200
                Re: Soldered connections. Bobbie Sellers <bliss-sf4ever@dslextreme.com> - 2025-09-02 11:50 -0700
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 21:27 +1000
                Re: Soldered connections. rbowman <bowman@montana.com> - 2025-09-02 19:27 +0000
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 21:28 +1000
                Re: Soldered connections. Charlie Gibbs <cgibbs@kltpzyxm.invalid> - 2025-09-02 21:22 +0000
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 21:34 +1000
                Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-03 07:49 -0400
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-03 14:29 +0200
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-03 13:51 +0200
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-02 20:01 +0200
                Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-03 01:30 -0400
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 21:36 +1000
                Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-03 01:07 -0400
                Re: Soldered connections. Charlie Gibbs <cgibbs@kltpzyxm.invalid> - 2025-09-04 03:28 +0000
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-04 12:00 +0200
                Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-04 11:28 +0100
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-04 22:36 +1000
                Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-04 13:52 +0100
                Re: Soldered connections. "Carlos E.R." <robin_listas@es.invalid> - 2025-09-04 17:53 +0200
                Re: Soldered connections. rbowman <bowman@montana.com> - 2025-09-04 18:14 +0000
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 21:20 +1000
                Re: Soldered connections. rbowman <bowman@montana.com> - 2025-09-02 19:24 +0000
                Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-02 20:36 +0100
                Floors [Was: Soldered connections.] "Carlos E.R." <robin_listas@es.invalid> - 2025-09-02 22:03 +0200
                Re: Floors [Was: Soldered connections.] Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 22:12 +1000
                Re: Soldered connections. c186282 <c186282@nnada.net> - 2025-09-03 01:57 -0400
                Re: Soldered connections. The Natural Philosopher <tnp@invalid.invalid> - 2025-09-03 10:14 +0100
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 22:08 +1000
                Re: Soldered connections. Daniel70 <daniel47@somewhere.someplaceelse> - 2025-09-03 22:10 +1000
              Re: Soldered connections. rbowman <bowman@montana.com> - 2025-09-02 19:19 +0000
                Re: Soldered connections. Nuno Silva <nunojsilva@invalid.invalid> - 2025-09-02 22:57 +0100
                Re: Soldered connections. Charlie Gibbs <cgibbs@kltpzyxm.invalid> - 2025-09-02 23:55 +0000
        Re: Soldered connections. rbowman <bowman@montana.com> - 2025-09-01 19:39 +0000
  Re: Pickup trucks for city boys Daniel70 <daniel47@somewhere.someplaceelse> - 2025-08-28 23:07 +1000
    Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-28 18:31 +0000
      Re: Pickup trucks for city boys Charlie Gibbs <cgibbs@kltpzyxm.invalid> - 2025-08-29 06:50 +0000
        Re: Pickup trucks for city boys c186282 <c186282@nnada.net> - 2025-08-29 04:07 -0400
          Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-29 18:54 +0000
        Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-29 18:47 +0000
      Re: Pickup trucks for city boys Daniel70 <daniel47@somewhere.someplaceelse> - 2025-08-29 20:49 +1000
        Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-29 18:28 +0000
          Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-29 22:26 +0200
            Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-30 04:10 +0000
              Re: Pickup trucks for city boys c186282 <c186282@nnada.net> - 2025-08-30 01:09 -0400
                Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-31 14:29 +0200
                Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-31 18:03 +0000
                Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-31 21:46 +0200
              Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-31 14:24 +0200
                Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-08-31 18:58 +0000
                Re: Pickup trucks for city boys "Carlos E.R." <robin_listas@es.invalid> - 2025-08-31 21:46 +0200
                Re: Pickup trucks for city boys rbowman <bowman@montana.com> - 2025-09-01 01:02 +0000
                Non glamorous military things "Carlos E.R." <robin_listas@es.invalid> - 2025-09-01 11:38 +0200
        Re: Pickup trucks for city boys Charlie Gibbs <cgibbs@kltpzyxm.invalid> - 2025-08-29 23:51 +0000

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