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Groups > sci.electronics.design > #460702 > unrolled thread

5 to 10kV rated gate transformers

Started byWinfield Hill <hill@rowland.harvard.edu>
First post2017-05-17 14:33 -0700
Last post2017-07-13 07:43 -0700
Articles 20 on this page of 80 — 19 participants

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Contents

  5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-05-17 14:33 -0700
    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-05-17 15:09 -0700
      Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-05-31 07:39 -0700
    Re: 5 to 10kV rated gate transformers "Tim Williams" <tiwill@seventransistorlabs.com> - 2017-05-18 01:21 -0500
      Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-05-31 07:30 -0700
    Re: 5 to 10kV rated gate transformers oldschool@tubes.com - 2017-05-18 08:34 -0400
      Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-05-18 10:07 -0700
        Re: 5 to 10kV rated gate transformers Klaus Kragelund <klauskvik@hotmail.com> - 2017-05-18 10:53 -0700
          Re: 5 to 10kV rated gate transformers speff <spehro@gmail.com> - 2017-05-18 12:59 -0700
          Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-05-31 22:03 +0200
            Re: 5 to 10kV rated gate transformers Lasse Langwadt Christensen <langwadt@fonz.dk> - 2017-05-31 13:22 -0700
              Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-05-31 23:04 +0200
                Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-05-31 15:57 -0700
                  Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 07:47 +0000
                    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-01 07:13 -0700
                      Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 14:28 +0000
                        Re: 5 to 10kV rated gate transformers Klaus Kragelund <klauskvik@hotmail.com> - 2017-06-01 07:42 -0700
                          Re: 5 to 10kV rated gate transformers Klaus Kragelund <klauskvik@hotmail.com> - 2017-06-01 07:43 -0700
                            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-01 08:47 -0700
                              Re: 5 to 10kV rated gate transformers klaus.kragelund@gmail.com - 2017-06-02 01:25 -0700
                                Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-02 07:59 -0700
                                  Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 09:21 -0700
                                    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-02 09:32 -0700
                                      Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 10:08 -0700
                                        Re: 5 to 10kV rated gate transformers Jim Thompson <To-Email-Use-The-Envelope-Icon@On-My-Web-Site.com> - 2017-06-02 10:21 -0700
                                          Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 10:46 -0700
                                            Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-02 17:54 +0000
                                        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 11:02 -0700
                                          Re: 5 to 10kV rated gate transformers Jim Thompson <To-Email-Use-The-Envelope-Icon@On-My-Web-Site.com> - 2017-06-02 11:05 -0700
                                          Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-02 18:16 +0000
                                          Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 11:32 -0700
                                            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 12:15 -0700
                                              Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 12:43 -0700
                                  Re: 5 to 10kV rated gate transformers klaus.kragelund@gmail.com - 2017-06-02 10:04 -0700
                                    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 10:54 -0700
                                      Re: 5 to 10kV rated gate transformers "Tim Williams" <tiwill@seventransistorlabs.com> - 2017-06-02 17:35 -0500
                                        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 15:56 -0700
                        Re: 5 to 10kV rated gate transformers upsidedown@downunder.com - 2017-06-01 17:44 +0300
                          Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 14:57 +0000
                          Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-01 08:05 -0700
                        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-01 08:45 -0700
                          Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 16:07 +0000
                            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 11:08 -0700
                              Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 11:37 -0700
                    Re: 5 to 10kV rated gate transformers Klaus Kragelund <klauskvik@hotmail.com> - 2017-06-01 07:33 -0700
                      Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-01 14:56 +0000
          Re: 5 to 10kV rated gate transformers upsidedown@downunder.com - 2017-06-01 12:08 +0300
            Re: 5 to 10kV rated gate transformers habib.bouaziz@gmail.com - 2017-06-01 04:12 -0700
            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-01 07:15 -0700
        Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-05-18 20:08 +0000
        Re: 5 to 10kV rated gate transformers upsidedown@downunder.com - 2017-05-19 00:03 +0300
        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-05-18 14:12 -0700
    Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-05-31 10:48 -0700
    Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-05-31 21:50 +0200
      Re: 5 to 10kV rated gate transformers Lasse Langwadt Christensen <langwadt@fonz.dk> - 2017-05-31 12:57 -0700
        Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-05-31 22:10 +0200
          Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-01 13:09 -0700
            Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-06-01 23:17 +0200
              Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-01 14:35 -0700
                Re: 5 to 10kV rated gate transformers habib.bouaziz@gmail.com - 2017-06-02 07:01 -0700
                  Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-02 08:44 -0700
                    Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 09:19 -0700
                      Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-02 11:18 -0700
                    Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highlandtechnology.com> - 2017-06-02 09:28 -0700
                      Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 09:35 -0700
                        Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 11:16 -0700
                          Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-02 14:02 -0700
                            Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 14:36 -0700
                            Re: 5 to 10kV rated gate transformers John Larkin <jjlarkin@highland_snip_technology.com> - 2017-06-02 16:08 -0700
                    Re: 5 to 10kV rated gate transformers Jan Panteltje <pNa0nStpealmtje@yahoo.com> - 2017-06-02 16:46 +0000
                    Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-06-02 23:13 +0200
                      Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 14:39 -0700
                        Re: 5 to 10kV rated gate transformers habib <h.bouazizviallet@free.fr> - 2017-06-03 09:47 +0200
                          Re: 5 to 10kV rated gate transformers klaus.kragelund@gmail.com - 2017-06-03 04:28 -0700
                          Re: 5 to 10kV rated gate transformers Jasen Betts <jasen@xnet.co.nz> - 2017-06-07 20:03 +0000
                    Re: 5 to 10kV rated gate transformers Winfield Hill <hill@rowland.harvard.edu> - 2017-06-08 10:12 -0700
                      Re: 5 to 10kV rated gate transformers dagmargoodboat@yahoo.com - 2017-07-13 07:35 -0700
    Re: 5 to 10kV rated gate transformers Terry <respect__privacy@hotmail.com> - 2017-06-02 06:06 -0700
      Re: 5 to 10kV rated gate transformers Joerg <news@analogconsultants.com> - 2017-06-02 09:27 -0700
    Re: 5 to 10kV rated gate transformers bloggs.fredbloggs.fred@gmail.com - 2017-07-13 07:43 -0700

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#462576

FromJohn Larkin <jjlarkin@highlandtechnology.com>
Date2017-06-01 08:45 -0700
Message-ID<e3d0jch7t94ndjl6q0g3j8r8m297vbh89l@4ax.com>
In reply to#462557
On Thu, 01 Jun 2017 14:28:33 GMT, Jan Panteltje
<pNa0nStpealmtje@yahoo.com> wrote:

>On a sunny day (Thu, 01 Jun 2017 07:13:56 -0700) it happened John Larkin
><jjlarkin@highlandtechnology.com> wrote in
><v180jc9cjq7vv5s5bhg3lieqpsnkvdt7m6@4ax.com>:
>
>>I assume that Win needs to couple the gate drive power as well as the
>>signal. Optical is fine for signal, but an expensive way to couple
>>much power.
>
>True, like I said, big Edison style bulb, small solar cells.
>
>
>>Anything that's 10KV can pick up dust and make corona, PCB or
>>whatever. 
>>
>>I think one could transfer ballpark one watt through a PCB in roughly
>>a square inch without a core. That's a guess.
>
>Oh much more,
>100 W should be no problem, use a planar coil for the top one that works even better,
>like this:
> http://panteltje.com/pub/inductive_coupling_real_power_300Vpp_IMG_6092.JPG
>
>Your traces need to be thick enough and the coil area large enough, that is all.

One of these one each side of a board

http://tinyurl.com/yd7x3dbg

http://tinyurl.com/y9gta7ox

would be interesting. Resonate both.

You could also use a couple of pot core halves.

The other fun thing would be a flex kapton transformer. The thin
dielectric would allow pretty tight mag coupling between sides. A flat
ferrite disk, on one side or both, should help but not require
punching any holes.


-- 

John Larkin         Highland Technology, Inc

lunatic fringe electronics 

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#462582

FromJan Panteltje <pNa0nStpealmtje@yahoo.com>
Date2017-06-01 16:07 +0000
Message-ID<ogpe48$12ks$1@gioia.aioe.org>
In reply to#462576
On a sunny day (Thu, 01 Jun 2017 08:45:10 -0700) it happened John Larkin
<jjlarkin@highlandtechnology.com> wrote in
<e3d0jch7t94ndjl6q0g3j8r8m297vbh89l@4ax.com>:

>One of these one each side of a board
>
>http://tinyurl.com/yd7x3dbg
>
>http://tinyurl.com/y9gta7ox

Did we not discus that here years? ago?
I think I still have one of the bottom ones..
Maybe I'l give it a try if I can find 2.


>would be interesting. Resonate both.
>
>You could also use a couple of pot core halves.

That is good stuff, used for rotary transformers,
the air gap (PCB thickness) should be low though.


>The other fun thing would be a flex kapton transformer. The thin
>dielectric would allow pretty tight mag coupling between sides. A flat
>ferrite disk, on one side or both, should help but not require
>punching any holes.

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#462722

FromJohn Larkin <jjlarkin@highland_snip_technology.com>
Date2017-06-02 11:08 -0700
Message-ID<f3a3jcpadhkunvl35uj8sq89unjn4d8snn@4ax.com>
In reply to#462582
On Thu, 01 Jun 2017 16:07:36 GMT, Jan Panteltje
<pNa0nStpealmtje@yahoo.com> wrote:

>On a sunny day (Thu, 01 Jun 2017 08:45:10 -0700) it happened John Larkin
><jjlarkin@highlandtechnology.com> wrote in
><e3d0jch7t94ndjl6q0g3j8r8m297vbh89l@4ax.com>:
>
>>One of these one each side of a board
>>
>>http://tinyurl.com/yd7x3dbg
>>
>>http://tinyurl.com/y9gta7ox
>
>Did we not discus that here years? ago?
>I think I still have one of the bottom ones..
>Maybe I'l give it a try if I can find 2.
>
>
>>would be interesting. Resonate both.
>>
>>You could also use a couple of pot core halves.
>
>That is good stuff, used for rotary transformers,
>the air gap (PCB thickness) should be low though.
>

Yeah, FR4 would force a bigger magnetic gap than something serious,
like kapton or teflon. Still, it wouldn't be hard to push a few watts
through 50 or 62 mil thick FR4, good for 15KV or so.

Maybe someone would make a rigid-flex sort of pcb stackup, mostly FR4
but with an inner layer of kapton. That has interesting possibilities
for vias and such.


-- 

John Larkin         Highland Technology, Inc
picosecond timing   precision measurement 

jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com

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#462728

FromJoerg <news@analogconsultants.com>
Date2017-06-02 11:37 -0700
Message-ID<epdpjnFa490U1@mid.individual.net>
In reply to#462722
On 2017-06-02 11:08, John Larkin wrote:
> On Thu, 01 Jun 2017 16:07:36 GMT, Jan Panteltje
> <pNa0nStpealmtje@yahoo.com> wrote:
>
>> On a sunny day (Thu, 01 Jun 2017 08:45:10 -0700) it happened John Larkin
>> <jjlarkin@highlandtechnology.com> wrote in
>> <e3d0jch7t94ndjl6q0g3j8r8m297vbh89l@4ax.com>:
>>
>>> One of these one each side of a board
>>>
>>> http://tinyurl.com/yd7x3dbg
>>>
>>> http://tinyurl.com/y9gta7ox
>>
>> Did we not discus that here years? ago?
>> I think I still have one of the bottom ones..
>> Maybe I'l give it a try if I can find 2.
>>
>>
>>> would be interesting. Resonate both.
>>>
>>> You could also use a couple of pot core halves.
>>
>> That is good stuff, used for rotary transformers,
>> the air gap (PCB thickness) should be low though.
>>
>
> Yeah, FR4 would force a bigger magnetic gap than something serious,
> like kapton or teflon. Still, it wouldn't be hard to push a few watts
> through 50 or 62 mil thick FR4, good for 15KV or so.
>
> Maybe someone would make a rigid-flex sort of pcb stackup, mostly FR4
> but with an inner layer of kapton. That has interesting possibilities
> for vias and such.
>

When I was a teenager I made capacitors out of dual-sided copperclad FR4 
and used them in an amplifier where they were exposed to 5kV. The reason 
was purely budgetary since there was no way I'd ever touch my beer 
budget for that. I now know (back then didn't) that it wasn't kosher but 
they held up for years. Unlike a commercial ceramic cap which violently 
blew and turned most of its white ceramic into bubbly green glass.

Hint to readers: Don't do this!

-- 
Regards, Joerg

http://www.analogconsultants.com/

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#462560

FromKlaus Kragelund <klauskvik@hotmail.com>
Date2017-06-01 07:33 -0700
Message-ID<ee8c7ce1-f4eb-4689-afba-3f01b2d5ac79@googlegroups.com>
In reply to#462538
On Thursday, June 1, 2017 at 9:47:43 AM UTC+2, Jan Panteltje wrote:
> On a sunny day (Wed, 31 May 2017 15:57:39 -0700) it happened John Larkin
> <jjlarkin@highland_snip_technology.com> wrote in
> <s9iuic999l0geju4m3fcbgtdcavkosj6cq@4ax.com>:
> 
> >On Wed, 31 May 2017 23:04:21 +0200, habib <h.bouazizviallet@free.fr>
> >wrote:
> >
> >>Le 31/05/2017 à 22:22, Lasse Langwadt Christensen a écrit :
> >>> Den onsdag den 31. maj 2017 kl. 22.04.11 UTC+2 skrev habib:
> >>>> Le 18/05/2017 à 19:53, Klaus Kragelund a écrit :
> >>>>> Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
> >>>>>
> >>>>> Cheers
> >>>>>
> >>>>> Klaus
> >>>>>
> >>>> Klaus,
> >>>>
> >>>> Are you sure PCB prepreg could sustain "10's of kV" ? I'm sure not ! My
> >>>> experience of that sort of things (10 or 15KV/AC 60 or 50Hz for 1
> >>>> minute) is very far from a standard ... very far from !!
> >>>>
> >>> 
> >>> http://www.magazines007.com/pdf/High-Voltage-PCDesign.pdf ?
> >>> 
> >>> haven't read it
> >>Klaus,
> >>
> >>No I have not read it yet, I will of course tomorrow morning at work. 
> >>Mat be I'll learn something useful. Thx.
> >>
> >>Habib.
> >
> >He says that 800 v/mil is a typical spec for FR4, and 300 v/mil is
> >conservative for long-term use. That would be 300*62 = 18.6 KV
> >side-to-side on a standard 62 mil board.
> >
> >Sounds good to me, a free transformer, no winding required.
> 
> Surface size depends on number of turns, current, frequency,
> do you need some core material?, board surface outside needs some cover
> (moisture in air high relative humidity) else it is just a big capacitor to air,
> would not trust it at 18 kV for a microsecond.
> You would need to cover it with several mm of some isolating stuff,
> not just 'solder screen'.
> Yes I have read that paper, not much new we did not know.
> 
> Go optical.

Use a 4 layer board. Primary side on layer 2, secondary side on layer 3. No copper in layer 1 and 4 (isolation to surrondings). Big Z distance from 2 to 3, small distance from 2 to 1 and 3 to 4

Cheers

Klaus

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#462567

FromJan Panteltje <pNa0nStpealmtje@yahoo.com>
Date2017-06-01 14:56 +0000
Message-ID<ogp9v7$rfh$1@gioia.aioe.org>
In reply to#462560
On a sunny day (Thu, 1 Jun 2017 07:33:55 -0700 (PDT)) it happened Klaus
Kragelund <klauskvik@hotmail.com> wrote in
<ee8c7ce1-f4eb-4689-afba-3f01b2d5ac79@googlegroups.com>:

>Use a 4 layer board. Primary side on layer 2, secondary side on layer 3. No=
> copper in layer 1 and 4 (isolation to surrondings). Big Z distance from 2 =
>to 3, small distance from 2 to 1 and 3 to 4

Would not a solid copper layer short your magnetic field?
It sticks at a right angle out of the board!

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#462542

Fromupsidedown@downunder.com
Date2017-06-01 12:08 +0300
Message-ID<j7mvicherj3pignm0chi5psn8dceoohest@4ax.com>
In reply to#460814
On Thu, 18 May 2017 10:53:57 -0700 (PDT), Klaus Kragelund
<klauskvik@hotmail.com> wrote:

>Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV

Also take a look at two sided Teflon (PTFE) boards, these can also
sustain a lot of punishment.

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#462546

Fromhabib.bouaziz@gmail.com
Date2017-06-01 04:12 -0700
Message-ID<d511192e-b978-4cf1-8c6b-fff989b1100b@googlegroups.com>
In reply to#462542
Le jeudi 1 juin 2017 11:08:09 UTC+2, upsid...@downunder.com a écrit :
> On Thu, 18 May 2017 10:53:57 -0700 (PDT), Klaus Kragelund
> <klauskvik@hotmail.com> wrote:
> 
> >Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
> 
> Also take a look at two sided Teflon (PTFE) boards, these can also
> sustain a lot of punishment.

Yup agreed. Not so expensive nowadays regarding insulation performance. FR4 becomes a sponge with age ... 

Habib

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#462553

FromJohn Larkin <jjlarkin@highlandtechnology.com>
Date2017-06-01 07:15 -0700
Message-ID<i980jctmmltciijq08nghro9rsbc83segm@4ax.com>
In reply to#462542
On Thu, 01 Jun 2017 12:08:11 +0300, upsidedown@downunder.com wrote:

>On Thu, 18 May 2017 10:53:57 -0700 (PDT), Klaus Kragelund
><klauskvik@hotmail.com> wrote:
>
>>Spiral turns on top and bottom layer of PCB. Prepeg can handle 10's of kV
>
>Also take a look at two sided Teflon (PTFE) boards, these can also
>sustain a lot of punishment.

Kapton is rated something outrageous like 7KV per mil. Coilcraft and
others make cool kapton-pcb transformers.


-- 

John Larkin         Highland Technology, Inc

lunatic fringe electronics 

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#460844

FromJan Panteltje <pNa0nStpealmtje@yahoo.com>
Date2017-05-18 20:08 +0000
Message-ID<ofkuvj$1o5$1@gioia.aioe.org>
In reply to#460807
On a sunny day (18 May 2017 10:07:39 -0700) it happened Winfield Hill
<hill@rowland.harvard.edu> wrote in <ofkkcr02q3h@drn.newsguy.com>:

>oldschool@tubes.com wrote...
>>
>> What is a gate transformer used for?  Those are some high
>> voltages you have there. Either you're powering some hefty
>> transmitter tubes or powering a neon sign.  But it's
>> probably some commercial device that I never heard of.
>
> It's for an AC bidirectional 10 kV MOSFET on/off switch,
> with about 14 ohms of ON resistance, and low off leakage.
> Each switch uses seven stages of 1.7kV SiC MOSFETs, and
> we need 10 switches, that's 70 high-voltage gate drivers.
>

The Schaffner pulse trafos I have used (to drive HV thyristors) go to only 3 kV.
A couple of month ago I was playing with optical fibers.
You know LED on one side, there do exist photodetector high output chips.
Depends also on how fast, and if you have any voltage on the other side
to drive a special detector.
If not, then [for example] a HUGE light bulb and small photo-cells to power the optical RX chips.
There are many ways to skin a cat / polar bear, what not.

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#460848

Fromupsidedown@downunder.com
Date2017-05-19 00:03 +0300
Message-ID<8p2shcd93ocovuodeug8qcmbq4e3upgilt@4ax.com>
In reply to#460807
On 18 May 2017 10:07:39 -0700, Winfield Hill
<hill@rowland.harvard.edu> wrote:

>oldschool@tubes.com wrote...
>>
>> What is a gate transformer used for?  Those are some high
>> voltages you have there. Either you're powering some hefty
>> transmitter tubes or powering a neon sign.  But it's
>> probably some commercial device that I never heard of.
>
> It's for an AC bidirectional 10 kV MOSFET on/off switch,
> with about 14 ohms of ON resistance, and low off leakage.
> Each switch uses seven stages of 1.7kV SiC MOSFETs, and
> we need 10 switches, that's 70 high-voltage gate drivers.

Have you considered fibre optics.?

If some power is required at elevated potentials, a laser and a fibre
is sometimes used to power small devices sitting on a 400 kV AC line.
An other fiber is used to bring any measurement results back to ground
potential.

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#460850

FromJohn Larkin <jjlarkin@highland_snip_technology.com>
Date2017-05-18 14:12 -0700
Message-ID<p43shc9ouit63h86bbf65a9pk46l9533mm@4ax.com>
In reply to#460807
On 18 May 2017 10:07:39 -0700, Winfield Hill
<hill@rowland.harvard.edu> wrote:

>oldschool@tubes.com wrote...
>>
>> What is a gate transformer used for?  Those are some high
>> voltages you have there. Either you're powering some hefty
>> transmitter tubes or powering a neon sign.  But it's
>> probably some commercial device that I never heard of.
>
> It's for an AC bidirectional 10 kV MOSFET on/off switch,
> with about 14 ohms of ON resistance, and low off leakage.
> Each switch uses seven stages of 1.7kV SiC MOSFETs, and
> we need 10 switches, that's 70 high-voltage gate drivers.

Do the SiC fets have equivalent reverse substrate diodes? Is there an
avalanche damage hazard in the series string?

If it doesn't have to be fast, maybe some sort of PV opto gate driver
would work. Fiber or free-space.

I still want to do something with a PCB transformer. Resonate a planar
pcb coil on one side, drive hard; resonate another coil on the other
side, rectify.

Or maybe use surface-mount unshielded ferrite drum inductors on
opposite sides of a PCB, as a dc/dc converter or as the actual
coupler. That would be fun.






-- 

John Larkin         Highland Technology, Inc
picosecond timing   precision measurement 

jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com

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#462456

FromJoerg <news@analogconsultants.com>
Date2017-05-31 10:48 -0700
Message-ID<ep8dvmF2hefU1@mid.individual.net>
In reply to#460702
On 2017-05-17 14:33, Winfield Hill wrote:
> Suggestions for sources of gate transformers, rated for 5 to 10kV continuous DC.
> Or actually, small 1:1 or 1:2 transformers to make simple dc-dc converters for
> 5kV gate-drive.
>
> Will need 100 to 200 pieces, or more.  Parts test rated for 5kV for one second,
> or even for 1 minute, are not acceptable.  Maybe parts rated for 15kV for one
> minute would be good enough.  I can design and hand-wind transformers to meet
> this spec, but sheesh, I don't want to wind 200 or more transformers!
>

In all cases where I needed something similar we ended up making our 
own. Starting with aerospace wire that has certified insulation 
properties, where every foot of it is tested, and so on. 
Tensolite-Carlisle was usually the supplier. If it absolutely has to be 
COTS maybe talk to these guys:

http://www.appliedps.com/ap-1289-high-voltage-isolated-scr-gate-driver

-- 
Regards, Joerg

http://www.analogconsultants.com/

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#462477

Fromhabib <h.bouazizviallet@free.fr>
Date2017-05-31 21:50 +0200
Message-ID<592f1e94$0$8852$426a74cc@news.free.fr>
In reply to#460702
Le 17/05/2017 à 23:33, Winfield Hill a écrit :
> Suggestions for sources of gate transformers, rated for 5 to 10kV continuous DC.

What does that you mean DC insulation refering a magnetic based 
transformer ? Please do not be offended about my trivial question ... 
not so trivial indeed !

Habib



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#462480

FromLasse Langwadt Christensen <langwadt@fonz.dk>
Date2017-05-31 12:57 -0700
Message-ID<b298fda7-d517-46a4-b0da-ff9005f61209@googlegroups.com>
In reply to#462477
Den onsdag den 31. maj 2017 kl. 21.50.48 UTC+2 skrev habib:
> Le 17/05/2017 à 23:33, Winfield Hill a écrit :
> > Suggestions for sources of gate transformers, rated for 5 to 10kV continuous DC.
> 
> What does that you mean DC insulation refering a magnetic based 
> transformer ? Please do not be offended about my trivial question ... 
> not so trivial indeed !
> 

one side of the transformer floating on 5-10kV DC with respect to the other
I assume

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#462483

Fromhabib <h.bouazizviallet@free.fr>
Date2017-05-31 22:10 +0200
Message-ID<592f2352$0$4833$426a74cc@news.free.fr>
In reply to#462480
Le 31/05/2017 à 21:57, Lasse Langwadt Christensen a écrit :
> Den onsdag den 31. maj 2017 kl. 21.50.48 UTC+2 skrev habib:
>> Le 17/05/2017 à 23:33, Winfield Hill a écrit :
>>> Suggestions for sources of gate transformers, rated for 5 to 10kV continuous DC.
>>
>> What does that you mean DC insulation refering a magnetic based
>> transformer ? Please do not be offended about my trivial question ...
>> not so trivial indeed !
>>
> 
> one side of the transformer floating on 5-10kV DC with respect to the other
> I assume
> 
Ok then ! Please consider standard materials to sustain 10kV DC for 1 
minute. My experience on that topic is that only custom transformers 
with Vaccum impregnation and Teflon insulators could do the trick ... 
may be.

Habib.

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#462602

FromJoerg <news@analogconsultants.com>
Date2017-06-01 13:09 -0700
Message-ID<epbajeFn75kU1@mid.individual.net>
In reply to#462483
On 2017-05-31 13:10, habib wrote:
> Le 31/05/2017 à 21:57, Lasse Langwadt Christensen a écrit :
>> Den onsdag den 31. maj 2017 kl. 21.50.48 UTC+2 skrev habib:
>>> Le 17/05/2017 à 23:33, Winfield Hill a écrit :
>>>> Suggestions for sources of gate transformers, rated for 5 to 10kV
>>>> continuous DC.
>>>
>>> What does that you mean DC insulation refering a magnetic based
>>> transformer ? Please do not be offended about my trivial question ...
>>> not so trivial indeed !
>>>
>>
>> one side of the transformer floating on 5-10kV DC with respect to the
>> other
>> I assume
>>
> Ok then ! Please consider standard materials to sustain 10kV DC for 1
> minute. My experience on that topic is that only custom transformers
> with Vaccum impregnation and Teflon insulators could do the trick ...
> may be.
>

It does not have to be Teflon. Remember the old CRT TV sets? Their 
flyback line transformer secondary was often insulated to an operating 
voltage of more than 10kV. Operating voltage, not just breakdown test 
voltage. The cable used for the output was also typically rated at that 
because it could come to rest on the plated and grounded back of the CRT 
or the chassis, or both.

There are many ways to build this gate transformer, it's just that there 
aren't many companies still able to do such stuff. One that comes to 
mind that might be is Vacuumschmelze in Germany but it would be a custom 
part.

-- 
Regards, Joerg

http://www.analogconsultants.com/

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#462604

Fromhabib <h.bouazizviallet@free.fr>
Date2017-06-01 23:17 +0200
Message-ID<59308456$0$8919$426a34cc@news.free.fr>
In reply to#462602
Le 01/06/2017 à 22:09, Joerg a écrit :
> On 2017-05-31 13:10, habib wrote:
>> Le 31/05/2017 à 21:57, Lasse Langwadt Christensen a écrit :
>>> Den onsdag den 31. maj 2017 kl. 21.50.48 UTC+2 skrev habib:
>>>> Le 17/05/2017 à 23:33, Winfield Hill a écrit :
>>>>> Suggestions for sources of gate transformers, rated for 5 to 10kV
>>>>> continuous DC.
>>>>
>>>> What does that you mean DC insulation refering a magnetic based
>>>> transformer ? Please do not be offended about my trivial question ...
>>>> not so trivial indeed !
>>>>
>>>
>>> one side of the transformer floating on 5-10kV DC with respect to the
>>> other
>>> I assume
>>>
>> Ok then ! Please consider standard materials to sustain 10kV DC for 1
>> minute. My experience on that topic is that only custom transformers
>> with Vaccum impregnation and Teflon insulators could do the trick ...
>> may be.
>>
> 
> It does not have to be Teflon. Remember the old CRT TV sets? Their 
> flyback line transformer secondary was often insulated to an operating 
> voltage of more than 10kV. Operating voltage, not just breakdown test 
> voltage. The cable used for the output was also typically rated at that 
> because it could come to rest on the plated and grounded back of the CRT 
> or the chassis, or both.
Joerg,

What does not have to be Teflon or Kapton ? We are speaking about PCB.

The transfomer you are reffering to was for accelerating electron beam 
in the ancient vaccum tube. 10Kv did not transit on PCB. AFAIK.
> 
> There are many ways to build this gate transformer, it's just that there 
> aren't many companies still able to do such stuff. One that comes to 
> mind that might be is Vacuumschmelze in Germany but it would be a custom 
> part.
> 
Yeah right ! here Atesys (https://www.atesys-montoux.com) has a huge 
experience on high or very high voltage Transformers/Capacitors (No 
partial discharge, no Tang Delta derivation over years !!).

I designed many high voltage instruments with their top class products 
with high competitive costs ;-)

Habib

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#462607

FromJoerg <news@analogconsultants.com>
Date2017-06-01 14:35 -0700
Message-ID<epbfl5Focc6U1@mid.individual.net>
In reply to#462604
On 2017-06-01 14:17, habib wrote:
> Le 01/06/2017 à 22:09, Joerg a écrit :
>> On 2017-05-31 13:10, habib wrote:
>>> Le 31/05/2017 à 21:57, Lasse Langwadt Christensen a écrit :
>>>> Den onsdag den 31. maj 2017 kl. 21.50.48 UTC+2 skrev habib:
>>>>> Le 17/05/2017 à 23:33, Winfield Hill a écrit :
>>>>>> Suggestions for sources of gate transformers, rated for 5 to 10kV
>>>>>> continuous DC.
>>>>>
>>>>> What does that you mean DC insulation refering a magnetic based
>>>>> transformer ? Please do not be offended about my trivial question ...
>>>>> not so trivial indeed !
>>>>>
>>>>
>>>> one side of the transformer floating on 5-10kV DC with respect to the
>>>> other
>>>> I assume
>>>>
>>> Ok then ! Please consider standard materials to sustain 10kV DC for 1
>>> minute. My experience on that topic is that only custom transformers
>>> with Vaccum impregnation and Teflon insulators could do the trick ...
>>> may be.
>>>
>>
>> It does not have to be Teflon. Remember the old CRT TV sets? Their
>> flyback line transformer secondary was often insulated to an operating
>> voltage of more than 10kV. Operating voltage, not just breakdown test
>> voltage. The cable used for the output was also typically rated at
>> that because it could come to rest on the plated and grounded back of
>> the CRT or the chassis, or both.
> Joerg,
>
> What does not have to be Teflon or Kapton ? We are speaking about PCB.
>

I think Win meant regular transformers although he'll probably be open 
to PCB versions.


> The transfomer you are reffering to was for accelerating electron beam
> in the ancient vaccum tube. 10Kv did not transit on PCB. AFAIK.


In the color units it sometimes did. They had Cockroft-Walton 
multipliers on the HV-side of the transformer and those were usually 
PCB-mounted just like all the primary side stuff. The voltage into the 
cascade was often "only" 10kV, on the PCB, and then stepped up to 30kV. 
The step-up circuitry past 10kV did not have PCB contact.

They had long air slots in the board, something I do on HV designs a lot 
as well. I have even seen this done on phenolic board.


>>
>> There are many ways to build this gate transformer, it's just that
>> there aren't many companies still able to do such stuff. One that
>> comes to mind that might be is Vacuumschmelze in Germany but it would
>> be a custom part.
>>
> Yeah right ! here Atesys (https://www.atesys-montoux.com) has a huge
> experience on high or very high voltage Transformers/Capacitors (No
> partial discharge, no Tang Delta derivation over years !!).
>
> I designed many high voltage instruments with their top class products
> with high competitive costs ;-)
>

They don't have pulse transformers in the standard repertoire but a 
company like that probably has the know-how to also build those.

-- 
Regards, Joerg

http://www.analogconsultants.com/

[toc] | [prev] | [next] | [standalone]


#462675

Fromhabib.bouaziz@gmail.com
Date2017-06-02 07:01 -0700
Message-ID<309fdaf8-1982-42da-95ef-792a528f3843@googlegroups.com>
In reply to#462607
Le jeudi 1 juin 2017 23:35:39 UTC+2, Joerg a écrit :
> On 2017-06-01 14:17, habib wrote:
> > Le 01/06/2017 à 22:09, Joerg a écrit :
> >> On 2017-05-31 13:10, habib wrote:
> >>> Le 31/05/2017 à 21:57, Lasse Langwadt Christensen a écrit :
> >>>> Den onsdag den 31. maj 2017 kl. 21.50.48 UTC+2 skrev habib:
> >>>>> Le 17/05/2017 à 23:33, Winfield Hill a écrit :
> >>>>>> Suggestions for sources of gate transformers, rated for 5 to 10kV
> >>>>>> continuous DC.
> >>>>>
> >>>>> What does that you mean DC insulation refering a magnetic based
> >>>>> transformer ? Please do not be offended about my trivial question ...
> >>>>> not so trivial indeed !
> >>>>>
> >>>>
> >>>> one side of the transformer floating on 5-10kV DC with respect to the
> >>>> other
> >>>> I assume
> >>>>
> >>> Ok then ! Please consider standard materials to sustain 10kV DC for 1
> >>> minute. My experience on that topic is that only custom transformers
> >>> with Vaccum impregnation and Teflon insulators could do the trick ...
> >>> may be.
> >>>
> >>
> >> It does not have to be Teflon. Remember the old CRT TV sets? Their
> >> flyback line transformer secondary was often insulated to an operating
> >> voltage of more than 10kV. Operating voltage, not just breakdown test
> >> voltage. The cable used for the output was also typically rated at
> >> that because it could come to rest on the plated and grounded back of
> >> the CRT or the chassis, or both.
> > Joerg,
> >
> > What does not have to be Teflon or Kapton ? We are speaking about PCB.
> >
> 
> I think Win meant regular transformers although he'll probably be open 
> to PCB versions.
> 
> 
> > The transfomer you are reffering to was for accelerating electron beam
> > in the ancient vaccum tube. 10Kv did not transit on PCB. AFAIK.
> 
> 
> In the color units it sometimes did. They had Cockroft-Walton 
> multipliers on the HV-side of the transformer and those were usually 
> PCB-mounted just like all the primary side stuff. The voltage into the 
> cascade was often "only" 10kV, on the PCB, and then stepped up to 30kV. 
> The step-up circuitry past 10kV did not have PCB contact.
> 
Cockroft-Walton mulplier ; we call it "Latour multplier". Ok a voltage multiplier on PCB but creepage and clearance distances were considered only on surface and not through the PCB thickness ! (1.6mm for 10KV) E(v/m) = V/d ; V voltage and d distance ... for sure it's painful for a aged FR4 (although some are consider this comfortable ...).

> They had long air slots in the board, something I do on HV designs a lot 
> as well. I have even seen this done on phenolic board.
> 
> 
> >>
> >> There are many ways to build this gate transformer, it's just that
> >> there aren't many companies still able to do such stuff. One that
> >> comes to mind that might be is Vacuumschmelze in Germany but it would
> >> be a custom part.
> >>
> > Yeah right ! here Atesys (https://www.atesys-montoux.com) has a huge
> > experience on high or very high voltage Transformers/Capacitors (No
> > partial discharge, no Tang Delta derivation over years !!).
> >
> > I designed many high voltage instruments with their top class products
> > with high competitive costs ;-)
> >
> 
> They don't have pulse transformers in the standard repertoire but a 
> company like that probably has the know-how to also build those.
> 
Right ! not on standard transfomer products but they can do it on custom spec.

Habib
> -- 
> Regards, Joerg
> 
> http://www.analogconsultants.com/

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